A STUDY OF GEAR ROOT STRAINS IN A MULTI-STAGE PLANETARY WIND TURBINE GEAR TRAIN USING A THREE DIMENSIONAL FINITE ELEMENT/CONTACT MECHANICS MODEL AND EXPERIMENTS

Wind energy has received a great deal of attention in recent years in part due to its minimal environmental impact and improving efficiency. Increasingly complex wind turbine gear train designs, well-known failures in gear train rolling element bearings, and the constant push to manufacture more reliable, longer lasting systems generate the need for more advanced analysis techniques. The objectives of this paper are to examine the mechanical design of an Orbital2 flexible pin multi-stage planetary wind turbine gear train using a three dimensional finite element/contact mechanics model and to compare to full system experiments. Root strain is calculated at multiple locations across the facewidth of ring gears from the computational model and compared to experimental data. Gear misalignment and carrier eccentricity are also considered. Design recommendations for improving load distribution across gear facewidths are also discussed.