Precipitation of Al3Sc in binary Al-Sc alloys

The precipitation of coherent Al3Sc particles in Al-Sc alloys containing 0.06, 0.12 and 0.18 at.% Sc was investigated. The alloys were aged at 350 C for times up to 4663 h and the kinetics of particle growth, the particle size distributions and the evolution of particle morphology were measured and evaluated using transmission electron microscopy. Al3Sc precipitates did not nucleate homogeneously in the most dilute alloy; this result was unexpected because 0.06 at.% Sc exceeds the solubility limit at 350degreesC. Persistent dislocation networks were observed in the alloy containing 0.12 at.% Sc under normal solution treatment conditions (e.g. 1 h at 600 C) and the dislocations acted as heterogeneous nucleation sites. The dislocations were ultimately eliminated using a very long solution treatment time of similar to 70 h near the melting temperature. Aging of both of the more concentrated alloys produced coherent precipitates. At short aging times the particles in the alloy containing 0.12% Sc were cauliflower-shaped and became spherical at longer times. At 4663 h some of the precipitates in this alloy were cuboidal, while others appear to have become semicoherent. The precipitates in this alloy were highly resistant to coarsening, and their size distributions were for the most part narrower than that predicted by the classical theory of Lifshitz, Slezov and Wagner (the LSW theory). The shapes of the precipitates in the alloy containing 0.18% Sc evolved from spherical to cuboidal with increasing aging time. The kinetics of growth of the precipitates in this alloy were consistent with the predictions of the LSW theory, the average size, <r>, increasing with aging time, t, according to an equation of the type <r>(3) similar or equal to kt. The experimentally measured rate constant, k, was in very good agreement with that calculated theoretically for this alloy. (C) 2001 Elsevier Science B.V. All rights reserved.