Fabrication of porous Si3N4 ceramics with controlled porosity by milling of fibrous α-Si3N4 powder

被引:0
作者
Xu, Zhaoyun [1 ]
Zhang, Yaming [1 ]
Wang, Bo [1 ]
Yang, Jianfeng [1 ]
Liu, Kaikai [1 ]
机构
[1] Xi An Jiao Tong Univ, State Key Lab Mech Behav Mat, Xian 710049, Peoples R China
来源
JOURNAL OF CERAMIC PROCESSING RESEARCH | 2016年 / 17卷 / 08期
基金
中国国家自然科学基金;
关键词
Fibrous alpha-Si3N4; Porous ceramics; Porosity; Flexural strength; SILICON-NITRIDE CERAMICS; MECHANICAL-PROPERTIES; MICROSTRUCTURE; COMPOSITES; REDUCTION;
D O I
暂无
中图分类号
TQ174 [陶瓷工业]; TB3 [工程材料学];
学科分类号
0805 ; 080502 ;
摘要
Porous Si3N4 ceramics with varied porosities were prepared by liquid phase sintering of fibrous alpha-Si3N4 powder with different morphology after ball milling. The influence of the ball milling time on porosity, shrinkage, microstructure and mechanical properties of Si3N4 ceramics were investigated. With increasing of the ball milling time from 0 h to 24 hrs, the mean length and aspect ratio of the fibrous alpha-Si3N4 particles decreased dramatically, resulting in the porosity of porous Si3N4 ceramics decreased from 55.6% to 19.3%. With the decreased length of the fibrous alpha-Si3N4 particles, microstructures with decreased aspect ratio of beta-Si3N4 grains were formed, as a result of increased nuclei number and limited grain growth of the beta-Si3N4 grains. The flexural strength varied from 62 MPa to 205 MPa could be obtained attributed to the synergy effect of porosity and microstructure.
引用
收藏
页码:840 / 844
页数:5
相关论文
共 27 条
[1]   Fabrication of porous ceramics with well-controlled open pores by sintering of fibrous hydroxyapatite particles [J].
Aizawa, M ;
Howell, FS ;
Itatani, K ;
Yokogawa, Y ;
Nishizawa, K ;
Toriyama, M ;
Kameyama, T .
JOURNAL OF THE CERAMIC SOCIETY OF JAPAN, 2000, 108 (03) :249-253
[2]   beta-Si3N4 grain growth .1. Effect of metal oxide sintering additives [J].
Bjorklund, H ;
Falk, LKL ;
Rundgren, K ;
Wasen, J .
JOURNAL OF THE EUROPEAN CERAMIC SOCIETY, 1997, 17 (11) :1285-1299
[3]   Microstructure and mechanical properties of porous Si3N4-SiO2 ceramics fabricated by a process combining carbothermal reduction and sol-gel infiltration-sintering [J].
Cai, Yaohui ;
Li, Xiangming ;
Dong, Jiahui .
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2014, 601 :111-115
[4]   The nitridation kinetics of silicon powder compacts [J].
Chang, FW ;
Liou, TH ;
Tsai, FM .
THERMOCHIMICA ACTA, 2000, 354 (1-2) :71-80
[5]   Pressureless sintering of α-Si3N4 porous ceramics using a H3PO4 pore-forming agent [J].
Chen, Fei ;
Shen, Qiang ;
Yan, Faqiang ;
Zhang, Lianmeng .
JOURNAL OF THE AMERICAN CERAMIC SOCIETY, 2007, 90 (08) :2379-2383
[6]   Engineered porosity via tape casting, lamination and the percolation of pyrolyzable particulates [J].
Corbin, SF ;
Apté, PS .
JOURNAL OF THE AMERICAN CERAMIC SOCIETY, 1999, 82 (07) :1693-1701
[7]  
D'az A., 2004, J EUR CERAM SOC, V24, P431
[8]   Effect of agglomeration on mechanical properties of porous zirconia fabricated by partial sintering [J].
Deng, ZY ;
Yang, JF ;
Beppu, Y ;
Ando, M ;
Ohji, T .
JOURNAL OF THE AMERICAN CERAMIC SOCIETY, 2002, 85 (08) :1961-1965
[9]   Influence of phase transformation on grain growth behavior of silicon nitride ceramics [J].
Emoto, H ;
Hirotsuru, H ;
Mitomo, M .
NOVEL SYNTHESIS AND PROCESSING OF CERAMICS, 1999, 159-1 :215-220
[10]   Pore structure of porous ceramics synthesized from water-based slurry by freeze-dry process [J].
Fukasawa, T ;
Deng, ZY ;
Ando, M ;
Ohji, T ;
Goto, Y .
JOURNAL OF MATERIALS SCIENCE, 2001, 36 (10) :2523-2527