Coupled numerical simulation of arc plasma channel evolution and discharge crater formation in arc discharge machining

被引:21
作者
Gu, Lin [1 ]
Zhu, Yingmou [1 ]
He, Guojian [1 ]
Farhadi, Ahmad [1 ]
Zhao, Wansheng [1 ]
机构
[1] Shanghai Jiao Tong Univ, Sch Mech Engn, State Key Lab Mech Syst & Vibrat, Shanghai 200240, Peoples R China
基金
美国国家科学基金会;
关键词
Coupled model; Arc discharging; Heat transfer; Temperature distribution; Discharge crater; HIGH-SPEED; ENERGY-DISTRIBUTION; THEORETICAL-MODELS; MATERIAL REMOVAL; EROSION PROCESS; EDM; TRANSPORT; EMISSION; DIAMETER; POLARITY;
D O I
10.1016/j.ijheatmasstransfer.2019.02.022
中图分类号
O414.1 [热力学];
学科分类号
摘要
A coupled electrode-plasma-workpiece mathematical model was proposed to study the development of arc plasma channels and the formation of discharge craters. In order to avoid deviations caused by heat source empirical equations and discrepancies in energy distribution type, a reliable simulation based on equilibrium discharge conditions was utilized to reveal the arc discharging process. To better describe this coupled model, the basic theoretical analysis of arc discharging was first introduced, after which the multi-field coupling and governing equations of arc discharging model were studied. Based on the simulation results, researchers investigated the heat transferred from the arc plasma channel to the workpiece and electrode and obtained the arc plasma shape. The discharge crater on the workpiece and the electrode erosion process were also analyzed. Additionally, a single arc discharging experiment was conducted in order to verify the simulation results. The experiment results reflect that the arc plasma shape and discharge crater morphology fits with the simulation results. The comparison indicates that the coupled electrode-plasma-workpiece model was effective in analyzing the arc discharging process. (C) 2019 Published by Elsevier Ltd.
引用
收藏
页码:674 / 684
页数:11
相关论文
共 42 条
[1]   Gas discharge plasmas and their applications [J].
Bogaerts, A ;
Neyts, E ;
Gijbels, R ;
van der Mullen, J .
SPECTROCHIMICA ACTA PART B-ATOMIC SPECTROSCOPY, 2002, 57 (04) :609-658
[2]   Fast and reliable simulations of argon inductively coupled plasma using COMSOL [J].
Brezmes, Angel Ochoa ;
Breitkopf, Cornelia .
VACUUM, 2015, 116 :65-72
[3]  
Chen J., 2017, P I MECH ENG B-MANAG
[4]   THEORETICAL-MODELS OF THE ELECTRICAL-DISCHARGE MACHINING PROCESS .1. A SIMPLE CATHODE EROSION MODEL [J].
DIBITONTO, DD ;
EUBANK, PT ;
PATEL, MR ;
BARRUFET, MA .
JOURNAL OF APPLIED PHYSICS, 1989, 66 (09) :4095-4103
[5]   THERMO-MATHEMATICAL MODELING AND OPTIMIZATION OF ENERGY PULSE FORMS IN ELECTRIC-DISCHARGE MACHINING (EDM) [J].
ERDEN, A ;
KAFTANOGLU, B .
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 1981, 21 (01) :11-22
[6]   Modeling and analysis of crater formation during wire electrical discharge turning (WEDT) process [J].
Giridharan, Abimannan ;
Samuel, G. L. .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2015, 77 (5-8) :1229-1247
[7]   Numerical analysis of the coupled arc-weld pool-keyhole behaviors in stationary plasma arc welding [J].
Jian, Xiaoxia ;
Wu, Chuan Song .
INTERNATIONAL JOURNAL OF HEAT AND MASS TRANSFER, 2015, 84 :839-847
[8]   High-speed imaging of EDM gap phenomena using transparent electrodes [J].
Kitamura, T. ;
Kunieda, M. ;
Abe, K. .
PROCEEDINGS OF THE SEVENTEENTH CIRP CONFERENCE ON ELECTRO PHYSICAL AND CHEMICAL MACHINING (ISEM), 2013, 6 :314-319
[9]   Turbomachinery component manufacture by application of electrochemical, electro-physical and photonic processes [J].
Klocke, Fritz ;
Klink, Andreas ;
Veselovac, Drazen ;
Aspinwall, David Keith ;
Soo, Sein Leung ;
Schmidt, Michael ;
Schilp, Johannes ;
Levy, Gideon ;
Kruth, Jean-Pierre .
CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2014, 63 (02) :703-726
[10]   Spectroscopic measurement of arc plasma diameter in EDM [J].
Kojima, A. ;
Natsu, W. ;
Kunieda, M. .
CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2008, 57 (01) :203-207