Influence of viscosity ratio on processing and morphology of thermotropic liquid crystal polymer-reinforced poly(ethylene 2,6-naphthalate) blends

Thermotropic liquid crystal polymer (TLCP) microfibril-reinforced poly(ethylene 2,6-naphthalate) (PEN) composites with various intrinsic viscosities were prepared by a melt compounding method. Polymer composites consisting of bulk cheap polyester with a small amount of expensive TLCP are of interest from a commercial perspective. The TLCP acts as a nucleating agent in the TLCP/PEN composites, enhancing the crystallization of the PEN matrix through heterogeneous nucleation. The structural viscosity index of the TLCP/PEN composites was lower than that of PEN and TLCP, which was attributed to the formation of TLCP fibrillar structures with elongated fibrils in the PEN matrix. The TLCP/PEN composites with higher intrinsic viscosity than the polymer matrix contained these elongated fibrils, and had a TLCP component with a smaller average diameter, and a narrower diameter distribution than TLCP/PEN composites with lower intrinsic viscosity. The higher intrinsic viscosity of the polymer matrix, the higher shear rate and the lower viscosity ratio of TLCP to PEN can all favour TLCP fibrillation in the polymer composites. (c) 2006 Society of Chemical Industry.