The correlation of tear deviation and resistance with the bound rubber content in rubber-silica composites

The tear strength (T-S) of rubber-silica composites is inevitably lowered by the reduction of viscoelastic dissipation imparted by the use of bifunctional silanes. It is of interest to find out whether promoting crack tip deviation represented by a slip-stick tearing can compensate for such a loss in the tear strength. Here, the phenomenon of crack growth in terms of the T-S and also the tearing type is considered for both the untreated and silane-treated silica rubber composites to figure out the microstructure parameters affecting the slip-stick tearing. It was realized that within a certain volume fraction of the reinforcing filler, deviation whether in the form of slip-stick or knotty tearing can be found for both cases. Tearing for silane-treated silica is more similar to a slip-stick tearing with an ordered pattern of deviation and re-initiation; whereas tearing in the composites with untreated silica is like a knotty one with random deviation and re-initiation. Interestingly, a dual role was identified between the bound rubber content and the tearing: on one hand, increasing the bound rubber directly augments the viscoelastic dissipation and the value of T-S, and on the other, it inversely suppresses the crack tip deviation. The second part of this work deals with applying strategies to promote crack tip deviation in treated silica systems. By increasing the degree of bonding at the rubber-silica interface and reducing the bound rubber, the tear deviation was successfully promoted. With a slip-stick type of tearing the crack had to proceed through a tortuous path, thereby enhancing the effective tear diameter and the subsequent tear strength. This roughening role of bound rubber is however insufficient to fully compete with the impact of bound rubber on the viscoelastic dissipation, and thus the decreased T-S of composites with treated silica cannot be totally compensated by this strategy.