Grey-Taguchi method to optimize the milling parameters of aluminum alloy

被引:113
作者
Tsao, C. C. [1 ]
机构
[1] Tahua Inst Technol, Dept Automat Engn, Hsinchu 30740, Taiwan
关键词
End mill; Aluminum alloy; Grey-Taguchi method; Grey relational analysis; Analysis of variance; MULTIPLE PERFORMANCE-CHARACTERISTICS; RELATIONAL ANALYSIS; SURFACE-ROUGHNESS; TOOL WEAR; FINISH; OPERATIONS; SYSTEM; COMPOSITES; DESIGN;
D O I
10.1007/s00170-007-1314-3
中图分类号
TP [自动化技术、计算机技术];
学科分类号
0812 ;
摘要
The grey-Taguchi method was adopted in this study to optimize the milling parameters of A6061P-T651 aluminum alloy with multiple performance characteristics. A grey relational grade obtained from the grey relational analysis is used as the performance characteristic in the Taguchi method. Then, the optimal milling parameters are determined using the parameter design proposed by the Taguchi method. Experimental results indicate that the optimal process parameters in milling A6061P-T651 aluminum alloy can be determined effectively; the flank wear is decreased from 0.177 mm to 0.067 mm and the surface roughness is decreased from 0.44 mu m to 0.24 mu m, leading to a multiple performance characteristics improvement in milling qualities through the grey-Taguchi method.
引用
收藏
页码:41 / 48
页数:8
相关论文
共 32 条
[1]   Optimization of surface finish in end milling Inconel 718 [J].
Alauddin, M ;
ElBaradie, MA ;
Hashmi, MSJ .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 1996, 56 (1-4) :54-65
[2]   Predicting surface roughness in machining: a review [J].
Benardos, PG ;
Vosniakos, GC .
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2003, 43 (08) :833-844
[3]   Development of a knowledge-based expert system for solving metal cutting problems [J].
Cakir, M. Cemal ;
Cavdar, Kadir .
MATERIALS & DESIGN, 2006, 27 (10) :1027-1034
[4]   Design optimization of cutting parameters for side milling operations with multiple performance characteristics [J].
Chang, Ching-Kao ;
Lu, H. S. .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2007, 32 (1-2) :18-26
[5]   Optimization of the injection molding process of short glass fiber reinforced polycarbonate composites using grey relational analysis [J].
Chang, SH ;
Hwang, JR ;
Doong, JL .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2000, 97 (1-3) :186-193
[6]   A fuzzy-net-based multilevel in-process surface roughness recognition system in milling operations [J].
Chen, JC ;
Savage, M .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2001, 17 (09) :670-676
[7]   A fuzzy-nets tool-breakage detection system for end-milling operations [J].
Chen, JC .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 1996, 12 (03) :153-164
[8]   Optimization of the WEDM process of particle-reinforced material with multiple performance characteristics using grey relational analysis [J].
Chiang, Ko-Ta ;
Chang, Fu-Ping .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2006, 180 (1-3) :96-101
[9]   The optimal cutting-parameter selection of heavy cutting process in side milling for SUS304 stainless steel [J].
Ching-Kao, Chang ;
Lu, H. S. .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2007, 34 (5-6) :440-447
[10]   The cutting performance of diamond and DLC-coated cutting tools [J].
Dai, MJ ;
Zhou, KS ;
Yuan, ZH ;
Ding, Q ;
Fu, ZQ .
DIAMOND AND RELATED MATERIALS, 2000, 9 (9-10) :1753-1757