The Simulation and Analysis of the Closed Die Hot Forging Process by A Computer Simulation Approach

The objective of this research work is study the variation of various parameters such as stress, strain, temperature, force, etc. during the closed die hot forging process. A computer simulation modeling approach has been adopted to transform the theoretical aspects in to the computer algorithm which would simulate and analyze the closed die hot forging process. For the purpose of process study, the entire process has been divided in to appropriate finite number of steps and the output values have been computed at each deformation step. The results of simulation have been graphically represented and suitable corrective measures are also recommended if the simulation results do not agree with the theoretical values. This computer simulation approach would significantly improve the productivity and reduce the energy consumption of the overall process for the components manufactured by closed die forging process and contribute towards the efforts in reducing the global warming.