Numerical Simulations for Hydrodynamics of Air-Water External Loop Airlift Reactor Flows With Bubble Break-Up and Coalescence Effects

The external loop airlift reactor (ELALR) is a modified bubble column reactor that is composed of two vertical columns interconnected with two horizontal tubes and is often preferred over traditional bubble column reactors because it can operate over a wider range of conditions. In the present work, the gas-liquid flow dynamics in an ELALR were simulated using an Eulerian-Eulerian ensemble-averaging method with bubble breakup and coalescence effects in a three-dimensional system. The population balance models (PBM) of Luo and Svendsen (1996, "Theoretical Model for Drop and Bubble Breakup in Turbulent Dispersions," AIChE J., 42, pp. 1225-1233) and Prince and Blanch (1990, " Bubble Coalescence and Breakup in Air-Sparged Bubble Columns," AIChE J., 36, pp. 1485-1499) were used to simulate the bubble breakup and coalescence effects, respectively. The bubble breakup and coalescence closure models were implemented into CFDLIB, a multiphase flow source code developed by Los Alamos National Laboratory, and validated with experiments. The computational fluid dynamics (CFD) simulations were then compared to experimental measurements from a 10.2 cm diameter ELALR for superficial gas velocities ranging from 1 to 20 cm/s. From this work, the 3D PBM simulations of an external loop airlift reactor were generally comparable with the 3D single bubble size simulations. However, the 3D PBM simulations have closer agreement with experimental findings than the single bubble size simulations especially regarding the length of gas bubbles in the downcomer.