Material flow in heterogeneous friction stir welding of thin aluminium sheets: Effect of shoulder geometry

被引:133
作者
Leal, R. M. [1 ,2 ]
Leitao, C. [1 ]
Loureiro, A. [1 ]
Rodrigues, D. M. [1 ]
Vilaca, P. [3 ]
机构
[1] Univ Coimbra, Dept Mech Engn, CEMUC, P-3000 Coimbra, Portugal
[2] Polytech Inst Leiria, ESADCR, Caldas Da Rainha, Portugal
[3] Univ Tecn Lisboa, DEMIST, P-1100 Lisbon, Portugal
来源
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING | 2008年 / 498卷 / 1-2期
关键词
Friction stir welding; Shoulder geometry; Material flow; Aluminium alloys;
D O I
10.1016/j.msea.2008.08.018
中图分类号
TB3 [工程材料学];
学科分类号
0805 ; 080502 ;
摘要
The aim of this investigation was to study the influence of tool geometry on material flow during heterogeneous friction stir welding in 1 mm thick plates of AA 5182-H111 and AA 6016-T4 aluminium alloys. Two types of tool shoulders were used: a shoulder with a conical cavity and a scrolled shoulder. Pin-driven flow was predominant in welds produced with the conical cavity shoulder, which are characterized by an onion ring structure. The interaction between pin-driven and shoulder-driven flow is restricted to the crown of the weld, at the trailing side of the tool, and extends throughout the weld thickness, at the leading side. Although no onion ring structure was formed in welds done with the scrolled shoulder, extensive mixing of the base materials occurred in a plasticized layer flowing through the thickness around the rotating pin. Shoulder-driven flow is intense and continuous around the tool. (c) 2008 Elsevier B.V. All rights reserved.
引用
收藏
页码:384 / 391
页数:8
相关论文
共 34 条
  • [21] Friction stir welding and processing
    Mishra, RS
    Ma, ZY
    [J]. MATERIALS SCIENCE & ENGINEERING R-REPORTS, 2005, 50 (1-2) : 1 - 78
  • [22] Two modes of metal flow phenomenon in friction stir welding process
    Muthukumaran, S.
    Mukherjee, S. K.
    [J]. SCIENCE AND TECHNOLOGY OF WELDING AND JOINING, 2006, 11 (03) : 337 - 340
  • [23] Three-dimensional heat and material flow during friction stir welding of mild steel
    Nandan, R.
    Roy, G. G.
    Lienert, T. J.
    Debroy, T.
    [J]. ACTA MATERIALIA, 2007, 55 (03) : 883 - 895
  • [24] Dissimilar friction stir welds in AA5083-AA6082. Part I: Process parameter effects on thermal history and weld properties
    Peel, M. J.
    Steuwer, A.
    Withers, P. J.
    Dickerson, T.
    Shi, Q.
    Shercliff, H.
    [J]. METALLURGICAL AND MATERIALS TRANSACTIONS A-PHYSICAL METALLURGY AND MATERIALS SCIENCE, 2006, 37A (07): : 2183 - 2193
  • [25] Flow visualization and simulation in FSW
    Reynolds, A. P.
    [J]. SCRIPTA MATERIALIA, 2008, 58 (05) : 338 - 342
  • [26] Material flow in butt friction stir welds in AA2024-T3
    Schmidt, HNB
    Dickerson, TL
    Hattel, JH
    [J]. ACTA MATERIALIA, 2006, 54 (04) : 1199 - 1209
  • [27] Characterization of plastic flow and resulting microtextures in a friction stir weld
    Schneider, JA
    Nunes, AC
    [J]. METALLURGICAL AND MATERIALS TRANSACTIONS B-PROCESS METALLURGY AND MATERIALS PROCESSING SCIENCE, 2004, 35 (04): : 777 - 783
  • [28] Interfacial sticking and slipping in the friction stir welding process
    Schneider, Judy
    Beshears, Ronald
    Nunes, Arthur C., Jr.
    [J]. MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2006, 435 : 297 - 304
  • [29] Mechanical analysis of ultra-thin friction stir welding joined sheets with dissimilar and similar materials
    Scialpi, A.
    De Giorgi, M.
    De Filippis, L. A. C.
    Nobile, R.
    Panella, F. W.
    [J]. MATERIALS & DESIGN, 2008, 29 (05) : 928 - 936
  • [30] Influence of shoulder geometry on microstructure and mechanical properties of friction stir welded 6082 aluminium alloy
    Scialpi, A.
    De Filippis, L. A. C.
    Cavaliere, P.
    [J]. MATERIALS & DESIGN, 2007, 28 (04) : 1124 - 1129