Modelling of biohydrogen production in stirred fermenters by Computational Fluid Dynamics

A bioreactor for the production of hydrogen from the dark fermentation of organics is studied by a comprehensive modelling strategy. The bioreactor is a dual impeller vortex ingesting stirred tank working under batch and attached-growth conditions. Two geometrical configurations of the reactor are investigated: one devised to ensure an effective fluid dynamics behaviour and the other proposed to increase the hydrogen productivity. The turbulent gas-liquid fluid dynamics, the production and the recovery of H-2 from the liquid phase are predicted by the numerical solution of the two-phase Reynolds averaged Navier-Stokes equations and the species mass transport equations, including a simplified kinetic model for the fermentative hydrogen production found in literature and a local interphase mass transfer model for the hydrogen stripping from the aqueous to the gas phase. A simplified model for the description of the interfacial area in the context of the two-fluid model is also proposed. This work suggests a method for the predictive simulations of a complex biological process via numerical modelling based on Computational Fluid Dynamics. The main outcome of the proposed investigation method is a detailed estimation of the different relevant variables and their interaction on a local basis, providing a viable tool for the optimization and the scale-up of bioreactors. (C) 2018 Published by Elsevier B.V. on behalf of Institution of Chemical Engineers.