Further Insight into the Formation and Oxidation of CaCr2O4 during Solid Fuel Combustion

The control of toxic chromate (Cr6+) formation is still a significant challenge in solid fuel combustion. In particular, the mechanism of chromium transformation from Cr3+ to chromate or other unoxidized forms remains unclear. The present study confirms the formation of a significant unoxidized Cr-containing compound CaCr2O4(Cr3+) during solid fuel combustion. Experiments were conducted, for the first time, to clarify the mechanism of CaCr2O4 oxidation, which is quite different from Cr2O3 oxidation. The findings demonstrate that CaCr2O4 was formed at temperatures above 1200 K, through rapid decomposition of CaCrO4 or slow and direct interaction between CaO and Cr2O3. Compared to Cr2O3, CaCr2O4 could be oxidized at lower temperatures under the influence of free CaO. In the absence of free CaO, the oxidation of CaCr2O4 was minimal; however, in the presence of CaSO4, calcium in the form of CaCr2O4 participated in the oxidation of CaCr2O4. Thus, chromium in the form of CaCr2O4 was more likely to be oxidized when CaCr2O4-containing fly ash was reheated. Fortunately, CaCr2O4 showed slight basicity on the surface, allowing it to react with acidic gases. Accordingly, measures were proposed to suppress the oxidation of CaCr2O4 by stimulating the reactions between CaCr2O4 and acidic substances, like SO2 and Si/Al-compounds. These compounds competed with chromium at high temperatures to react with calcium in the fly ash and in CaCr2O4. As a result, the unoxidized chromium was transformed into highly stable Cr2O3 or Ca3Cr2 (SiO4)(3).