Effect of melt cleanliness on the formation of porosity defects in automotive aluminium high pressure die castings

被引:43
作者
Tian, C [1 ]
Law, J
van der Touw, J
Murray, M
Yao, JY
Graham, D
John, DS
机构
[1] CSIRO, Mfg Sci & Technol, Preston, Vic, Australia
[2] Nissan Casting Australia Pty Ltd, Dandenong, Vic, Australia
[3] CSIRO, Math & Informat Sci, Clayton, Vic 3168, Australia
[4] Univ Queensland, CAST, St Lucia, Qld, Australia
关键词
porosity; casting porosity; high pressure die casting; melt cleanliness; inclusions;
D O I
10.1016/S0924-0136(01)01229-8
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
The effect of melt cleanliness on the formation of porosity defects in automotive aluminium high pressure die castings (TA Transmission Case) was investigated experimentally. The experiments were conducted under actual industrial production conditions at Nissan Casting Australia Pty Ltd. (NCAP). It was found that the probability of rejection due to excessive porosity present at critical locations in the castings (determined using a real-time X-ray radiographic method) increased as the number of inclusions in the melt (measured with LiMCA II) increased. The types of inclusion in the melt were identified as mainly amorphous oxides, oxide films and sludge particles. (C) 2002 Published by Elsevier Science B.V.
引用
收藏
页码:82 / 93
页数:12
相关论文
共 50 条
[41]   Impact Strength of AE-type Alloys High Pressure Die Castings [J].
Braszczynska-Malik, K. ;
Malik, M. A. .
ARCHIVES OF FOUNDRY ENGINEERING, 2020, 20 (03) :5-8
[42]   Active functionality of piezoceramic modules integrated in aluminum high pressure die castings [J].
Schwankl, Matthias ;
Ruebner, Matthias ;
Floessel, Markus ;
Gebhardt, Sylvia ;
Michaelis, Alexander ;
Singer, Robert F. ;
Koerner, Carolin .
SENSORS AND ACTUATORS A-PHYSICAL, 2014, 207 :84-90
[43]   Effect of vacuum on porosity and mechanical properties of high-pressure die-cast pure copper [J].
Hong-mei Yang ;
Zhi-peng Guo ;
Hua-zhong Yang ;
Zhi-hua Fu ;
Zhou-meng Pu ;
Shou-mei Xiong .
China Foundry, 2019, 16 :232-237
[44]   Effect of vacuum on porosity and mechanical properties of high-pressure die-cast pure copper [J].
Hong-mei Yang ;
Zhi-peng Guo ;
Hua-zhongYang ;
Zhi-hua Fu ;
Zhou-meng Pu ;
Shou-mei Xiong .
China Foundry, 2019, 16 (04) :232-237
[45]   Effect of vacuum on porosity and mechanical properties of high-pressure die-cast pure copper [J].
Yang, Hong-mei ;
Guo, Zhi-peng ;
Yang, Hua-zhong ;
Fu, Zhi-hua ;
Pu, Zhou-meng ;
Xiong, Shou-mei .
CHINA FOUNDRY, 2019, 16 (04) :232-237
[46]   Melt flow velocity in high pressure die casting: its effect on microstructure and mechanical properties in an Al-Si alloy [J].
Gunasegaram, D. R. ;
Finnin, B. R. ;
Polivka, F. B. .
MATERIALS SCIENCE AND TECHNOLOGY, 2007, 23 (07) :847-856
[47]   Effects of die-casting defects on the blister formation in high-pressure die-casting aluminum structural components [J].
Dybowski, Bartlomiej ;
Kielbus, Andrzej ;
Poloczek, Lukasz .
ENGINEERING FAILURE ANALYSIS, 2023, 150
[48]   The Influence of Intensification Pressure on the Gate Microstructure of AlSi3MgMn High Pressure Die Castings [J].
Otarawanna, Somboon ;
Gourlay, Christopher M. ;
Laukli, Hans I. ;
Dahle, Arne K. .
LIGHT METALS TECHNOLOGY 2009, 2009, 618-619 :607-+
[49]   Effect of filler wire properties on porosity formation in laser welding of AC-170PX aluminium alloy for lightweight automotive component manufacture [J].
AlShaer, Ahmad Wael ;
Li, Lin ;
Mistry, Anil .
PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART B-JOURNAL OF ENGINEERING MANUFACTURE, 2017, 231 (06) :994-1006
[50]   Evaluating the joinability of thin-walled high pressure die cast aluminium for automotive structures using self-piercing rivets [J].
Carnegie, Craig R. ;
Grigas, Aistis ;
Taylor, Scott ;
Bamber, Katie ;
Hughes, Darren J. .
JOURNAL OF ADVANCED JOINING PROCESSES, 2024, 9