Crankshaft failure analysis of a motor vehicle

被引:40
作者
Fonte, M.
Li, Bin [1 ]
Reis, L. [1 ]
Freitas, M. [1 ]
机构
[1] ICEMS IST Tech Univ Lisbon, Lisbon, Portugal
关键词
Crankshaft failure; Crankpin; Rotating bending; Alternating bending; FATIGUE-CRACK GROWTH; ENGINE;
D O I
10.1016/j.engfailanal.2013.01.016
中图分类号
TH [机械、仪表工业];
学科分类号
0802 ;
摘要
A case study of a crankshaft catastrophic failure of a motor vehicle and its failure analysis is presented. The crankshaft suffered a mechanical seizure on the crankpin no. 2 after 3 years in service. It was repaired and after 30,000 km the vehicle had a damage again, with a catastrophic failure on the same crankpin. A transversal macrograph of the crankpin revealed that the crankpin was rectified and filled with a metal alloy for the same nominal diameter. Two fatigue cracks growing to the center of the crankpin where the final fracture occurred. The symmetric semi-elliptical crack front profile confirms the effect of a pure mode I under alternating bending. The catastrophic failure was a consequence of the inadequate repairing by a non-authorized manufacturer. (C) 2013 Elsevier Ltd. All rights reserved.
引用
收藏
页码:147 / 152
页数:6
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