High-efficiency finishing process for metal mold by large-area electron beam irradiation

被引:93
作者
Uno, Y [1 ]
Okada, A
Uemura, K
Raharjo, P
Furukawa, T
Karato, K
机构
[1] Okayama Univ, Dept Mech Engn, Okayama 7008530, Japan
[2] Nagata Seiki Co Ltd, Niigata 9590121, Japan
[3] Sodick Co Ltd, Yokohama, Kanagawa 2248522, Japan
来源
PRECISION ENGINEERING-JOURNAL OF THE INTERNATIONAL SOCIETIES FOR PRECISION ENGINEERING AND NANOTECHNOLOGY | 2005年 / 29卷 / 04期
关键词
electron beam; surface finishing; EDM; metal mold; corrosion resistance;
D O I
10.1016/j.precisioneng.2004.12.005
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
A new finishing process for metal molds by large-area electron beam (EB) irradiation is proposed in this study. In the large-area EB irradiation equipment used here, an EB with high-energy density is irradiated without focusing the beam, and so the EB with a maximum diameter of 60mm can be used for melting or evaporating metal surface instantly. Experimental results show that the surface roughness decreases from 6 mu mRz to less than 1 mu mRz in just a few minutes under proper machining conditions. The corrosion resistance of metal mold surface also could be greatly improved by large-area EB irradiation. Furthermore, the surface roughness of tilting surface close to 90 degrees could be well improved. Therefore, large-area EB irradiation method has a possibility to become a high-efficiency finishing process for metal molds. (c) 2005 Elsevier Inc. All rights reserved.
引用
收藏
页码:449 / 455
页数:7
相关论文
共 4 条
[1]   Use of low-energy, high-current electron beams for surface treatment of materials [J].
Proskurovsky, DI ;
Rotshtein, VP ;
Ozur, GE .
SURFACE & COATINGS TECHNOLOGY, 1997, 96 (01) :117-122
[2]   Physical foundations for surface treatment of materials with low energy, high current electron beams [J].
Proskurovsky, DI ;
Rotshtein, VP ;
Ozur, GE ;
Ivanov, YF ;
Markov, AB .
SURFACE & COATINGS TECHNOLOGY, 2000, 125 (1-3) :49-56
[3]  
SATO T, 1991, NONTRADITIONAL MACHI, P51
[4]  
2003, Patent No. 20031083743