Experimental Study and Numerical Simulation of Gas-Liquid Two-Phase Flow in Aeration Tank Based on CFD-PBM Coupled Model

Gas-liquid two-phase flow directly determines the efficiency and stability of the aeration tank. In this paper, a gas-liquid two-phase testbed is built to explore the aeration performance and internal flow in an aeration tank, including an inverted-umbrella impeller (immersion depth of 0 mm, rotational speed of 250 r/min). Also, the running process is simulated by computational fluid dynamics (CFD) with a population balance model (PBM), and mass transfer coefficient is compared to the experiment. The experimental results show that there is a big difference in bubble diameter, ranging from 0.4 to 1.6 mm. The simulation shows that the impeller intensely draws air above the free surface into the shallow liquid, and the circulation vortex entrains it to the bottom areas faster. Compared with the experiment, the simulated interfacial area and standard oxygen mass transfer coefficient is 12% more and 3% less, respectively. The results reveal that CFD-PBM coupled model can improve the accuracy of calculation, resulting in the simulation of gas-liquid two-phase flow.