Adiabatic blanking of advanced high-strength steels with initial flow stresses above 1300 MPa is investigated. The blanked edge exhibits a unique S-shape. Localisation and properties of shear bands are analysed in shear-compression tests. A shear-compression stress state before separation leads to blanked edges without fracture zone, burr, or roll-over. Numerical modelling predicts the characteristic shape of the blanked edge satisfactorily. Physics-based models reveal that the strain rate sensitivity of the workpiece material is the key parameter affecting the width and the surface hardness of the shear band. Stress triaxiality and strain rate sensitivity determine the minimum size of radii in complex parts blanked without failure. (C) 2020 CIRP. Published by Elsevier Ltd. All rights reserved.
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College of Civil Engineering, Tongji University, Shanghai,200092, China
State Key Laboratory for Disaster Reduction in Civil Engineering, Tongji University, Shanghai,200092, ChinaCollege of Civil Engineering, Tongji University, Shanghai,200092, China
Li, Guo-Qiang
Lyu, Yi-Fan
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College of Civil Engineering, Tongji University, Shanghai,200092, China
Department of Civil & Environmental Engineering, National University of Singapore, 117576, SingaporeCollege of Civil Engineering, Tongji University, Shanghai,200092, China
Lyu, Yi-Fan
Wang, Yan-Bo
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College of Civil Engineering, Tongji University, Shanghai,200092, ChinaCollege of Civil Engineering, Tongji University, Shanghai,200092, China