Cutting Power Estimation via External Voltage and Current Sensors on Feed-Drive Axis for the Straight Milling Process

被引：11

作者：

Miura, Kazumasa ^{[1
,2
]}

Doebbeler, Benjamin ^{[1
]}

Klocke, Fritz ^{[1
]}

机构：

[1] Rhein Westfal TH Aachen, Lab Machine Tools & Prod Engn WZL, Campus Blvd 30, D-52074 Aachen, Germany

[2] Keio Univ, Kohoku Ku, 3-14-1 Hiyoshi, Yokohama, Kanagawa 2238522, Japan

来源：

6TH CIRP GLOBAL WEB CONFERENCE - ENVISAGING THE FUTURE MANUFACTURING, DESIGN, TECHNOLOGIES AND SYSTEMS IN INNOVATION ERA (CIRPE 2018) | 2018年 / 78卷

关键词：

process monitoring; power measurement; cutting power estimation; observer; milling; FORCE; TOOL;

D O I：

10.1016/j.procir.2018.09.068

中图分类号：

T [工业技术];

学科分类号：

08 ;

摘要：

This study proposes a method to monitor cutting power using external voltage and current sensors installed on the feed-drive motor of a machining center. The tool load is crucial in the machining process, in particular, in metal cutting. Force/torque sensors enable for high-quality cutting force monitoring, but suffer from high investment costs. Therefore, this study uses voltage and current sensors, which are easy to implement and do not interfere with the process. This method calculates the cutting power by estimating the back-electromotive force, which is the induced voltage generated by the flux change in the motor, and filtering the cutting current which contributes only the process. The method is experimentally validated in straight slot-milling tests and compared to a dynamometer. (C) 2018 The Authors. Published by Elsevier B.V.

引用

页码：323 / 328

页数：6

共 13 条

[1]

ALTINTAS Y, 1992, J ENG IND-T ASME, V114, P386

[2] Prediction of Cutting Forces in Five-Axis Milling Using Feed Drive Current Measurements [J].

Aslan, Deniz ;

Altintas, Yusuf .

IEEE-ASME TRANSACTIONS ON MECHATRONICS, 2018, 23 (02) :833-844

[3] Development of an energy consumption monitoring procedure for machine tools [J].

Behrendt, Thomas ;

Zein, Andre ;

Min, Sangkee .

CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2012, 61 (01) :43-46

[4]

Gutowski T., 2006, Electrical Energy Requirements for Manufacturing Processes

[5] Indirect cutting force measurement in multi-axis simultaneous-NC milling processes [J].

Kim, TY ;

Woo, J ;

Shin, D ;

Kim, J .

INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 1999, 39 (11) :1717-1731

[6]

Lee J.M., 1995, Annals of the CIRP, V44, P59, DOI 10.1016/S0007-8506(07)62275-6

[7] A Simplified Machine-Tool Power-Consumption Measurement Procedure and Methodology for Estimating Total Energy Consumption [J].

Lee, Jang-Yeob ;

Shin, Yong-Jun ;

Kim, Min-Soo ;

Kim, Eun-Seob ;

Yoon, Hae-Sung ;

Kim, Sung-Yong ;

Yoon, Yeo-Chan ;

Ahn, Sung-Hoon ;

Min, Sangkee .

JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME, 2016, 138 (05)

[8] Simulation-Based Energy Usage Profiling of Machine Tool at the Component Level [J].

Lee, Wonkyun ;

Lee, Chan-Young ;

Min, Byung-Kwon .

INTERNATIONAL JOURNAL OF PRECISION ENGINEERING AND MANUFACTURING-GREEN TECHNOLOGY, 2014, 1 (03) :183-189

[9] An empirical model for predicting energy consumption of manufacturing processes: a case of turning process [J].

Li, W. ;

Kara, S. .

PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART B-JOURNAL OF ENGINEERING MANUFACTURE, 2011, 225 (B9) :1636-1646

[10]

Sato R., 2013, J. SME Japan, V2, P7

← 1 2 →