A new approach for detection of wear mechanisms and determination of tool life in turning using acoustic emission

被引:74
作者
Andrade Maia, Luis Henrique [1 ]
Abrao, Alexandre Mendes [2 ]
Vasconcelos, Wander Luiz [3 ]
Sales, Wisley Falco [4 ]
Machado, Alisson Rocha [4 ]
机构
[1] Univ Fed Minas Gerais, PUC Minas, Grad Program Mech Engn, Belo Horizonte, MG, Brazil
[2] Univ Fed Minas Gerais, Grad Program Mech Engn, Belo Horizonte, MG, Brazil
[3] Univ Fed Minas Gerais, Grad Program Met & Mat Engn, Belo Horizonte, MG, Brazil
[4] Univ Fed Uberlandia, Grad Program Mech Engn, Uberlandia, MG, Brazil
关键词
Tool wear mechanisms; Acoustic emission; Power spectral density; Auto-covariance; Turning of hardened steel; SIGNALS; MALFUNCTIONS; STEEL;
D O I
10.1016/j.triboint.2015.07.024
中图分类号
TH [机械、仪表工业];
学科分类号
0802 ;
摘要
A methodology for detection of wear mechanisms and determination of end of life of the cutting tool based on the acoustic emission signals is proposed, using an innovative technique. With this technique, the AE signals generated in hardened AISI 4340 steel turning respond well to the tool wear evolution. The tests were made using common and nanostructured AlCrN coated and uncoated cemented carbide tools. The AE signal spectrum is correlated with the wear mechanisms identified in the cutting tools and compared to the excitation frequency values corresponding to the respective mechanisms validating the identification of the wear mechanisms. The evolution of maximum flank wear resulted in increasing amplitude of average of Power Spectral Density at the end of life. (C) 2015 Elsevier Ltd. All rights reserved.
引用
收藏
页码:519 / 532
页数:14
相关论文
共 33 条
[1]  
Baranov V, 2007, TRIBOL INTER ENG, V53, P1
[2]   State of the art in hard turning [J].
Bartarya, Gaurav ;
Choudhury, S. K. .
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2012, 53 (01) :1-14
[3]   Monitoring the tool wear, surface roughness and chip formation occurrences using multiple sensors in turning [J].
Bhuiyan, M. S. H. ;
Choudhury, I. A. ;
Dahari, M. .
JOURNAL OF MANUFACTURING SYSTEMS, 2014, 33 (04) :476-487
[4]   Wear model in turning of hardened steel with PCBN tool [J].
Camargo, Jose C. ;
Dominguez, Dany Sanchez ;
Ezugwu, Emmanuel O. ;
Machado, Alisson R. .
INTERNATIONAL JOURNAL OF REFRACTORY METALS & HARD MATERIALS, 2014, 47 :61-70
[5]   Particle monitoring method using acoustic emission signal for analysis of slider/disk/particle interaction [J].
Chung, KH ;
Oh, JK ;
Moon, JT ;
Kim, DE .
TRIBOLOGY INTERNATIONAL, 2004, 37 (10) :849-857
[6]  
Dias MHC, 2003, ELECT ENG
[7]   Acoustic emission signals for tool wear identification [J].
Dolinsek, S ;
Kopac, J .
WEAR, 1999, 225 :295-303
[8]   Wear behavior of some cutting tool materials in hard turning of HSS [J].
El Hakim, M. A. ;
Abad, M. D. ;
Abdelhameed, M. M. ;
Shalaby, M. A. ;
Veldhuis, S. C. .
TRIBOLOGY INTERNATIONAL, 2011, 44 (10) :1174-1181
[9]   Discrete acoustic emission waves during stick-slip friction between steel samples [J].
Ferrer, C. ;
Salas, F. ;
Pascual, M. ;
Orozco, J. .
TRIBOLOGY INTERNATIONAL, 2010, 43 (1-2) :1-6
[10]   Real-time acoustic emission monitoring for surface damage in hard machining [J].
Guo, YB ;
Ammula, SC .
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2005, 45 (14) :1622-1627