Environment and economic burden of sustainable cooling/lubrication methods in machining of Inconel-800

被引:92
作者
Gupta, Munish Kumar [1 ,8 ]
Song, Qinghua [1 ,2 ]
Liu, Zhanqiang [1 ,2 ]
Sarikaya, Murat [3 ]
Jamil, Muhammad [4 ]
Mia, Mozammel [5 ]
Singla, Anil Kumar [6 ]
Khan, Aqib Mashood [4 ]
Khanna, Navneet [7 ]
Pimenov, Danil Yu [8 ]
机构
[1] Shandong Univ, Sch Mech Engn, Key Lab High Efficiency & Clean Mech Manufacture, Minist Educ, Jinan, Shandong, Peoples R China
[2] Shandong Univ, Natl Demonstrat Ctr Expt Mech Engn Educ, Jinan, Peoples R China
[3] Sinop Univ, Dept Mech Engn, Sinop, Turkey
[4] Nanjing Univ Aeronaut & Astronaut, Coll Mech & Elect Engn, Nanjing 210016, Peoples R China
[5] Imperial Coll London, Dept Mech Engn, London SW7 2AZ, England
[6] SLIET, Dept Mech Engn, Longowal 148106, Punjab, India
[7] Inst Infrastruct Technol Res & Management, Adv Mfg Lab, Ahmadabad 380026, Gujarat, India
[8] South Ural State Univ, Dept Automated Mech Engn, Lenin Prosp 76, Chelyabinsk 454080, Russia
基金
中国国家自然科学基金;
关键词
Carbon emissions; Energy consumption; Green manufacturing; Machinability; Productivity; CUTTING FORCES; CHIP BREAKER; TOOL LIFE; DRY; ALLOY; OPTIMIZATION; TEMPERATURE; NANOFLUIDS; EFFICIENCY; DESIGN;
D O I
10.1016/j.jclepro.2020.125074
中图分类号
X [环境科学、安全科学];
学科分类号
08 ; 0830 ;
摘要
The present work deals with the machining application of one of the aerospace material i.e., Inconel-800 alloy by considering the social, economic and environmental effects. The turning tests were done under four sustainable machining conditions i.e., dry, vegetable oil with minimum quantity lubrication (MQL) system, graphene nanofluid plus vegetable oil with MQL (NMQL) system and liquid nitrogen (N-2) cooling. Then, the energy consumption, carbon emissions, cost per part, average surface roughness and cutting tool wear have been measured for varied cutting speed and feed rate under selected sustainable environments. The outcomes of this study revealed that the N-2 cooling conditions reduced the total machining cost up to 9.3%, total energy consumption up to11.3%, carbon emissions up to 49.17% and tool wear up to 46.6% as compared to other cooling conditions. Significant improvement in surface roughness and tool wear have also been noticed from the outcomes of N-2 cooling conditions. Hence, it is worthy to mention that these cooling conditions promote sustainability in the aerospace sector by saving resources and extending environmental benefits. (C) 2020 Elsevier Ltd. All rights reserved.
引用
收藏
页数:15
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