Analysis and Design of a New AC-DC Single-Stage Full-Bridge PWM Converter With Two Controllers

Single-phase power factor correction (PFC) ac-dc converters are widely used in the industry for ac-dc power conversion from single phase ac-mains to an isolated output dc voltage. Typically, for high-power applications, such converters use an ac-dc boost input converter followed by a dc-dc full-bridge converter. A new ac-dc single-stage high-power universal PFC ac input full-bridge, pulse-width modulated converter is proposed in this paper. The converter can operate with an excellent input power factor, continuous input and output currents, and a non-excessive intermediate dc bus voltage and has reduced number of semiconductor devices thus presenting a cost-effective novel solution for such applications. In this paper, the operation of the proposed converter is explained, a steady-state analysis of its operation is performed, and the results of the analysis are used to develop a procedure for its design. The operation of the proposed converter is confirmed with results obtained from an experimental prototype.