Chock Evolution of phases, hardness and magnetic properties of AlCoCrFeNi high entropy alloy processed by mechanical alloying

AlCoCrFeNi high entropy alloy (HEA) was synthesized by mechanical alloying (MA). Formation of single-phase solid solution of body centered cubic (BCC) structure (a = 2.88 ± 0.01 Å) was confirmed from x-ray diffraction (XRD) and high-resolution synchrotron XRD. The nanostructure nature of the milled powder was observed through transmission electron microscopy (TEM). The milled powder was consolidated through conventional sintering at 900 °C (1173 K) for 2 h. The microstructure of the sintered AlCoCrFeNi HEA showed two types of grain distribution. Coarser size of grains varied in the range of ∼18–22 μm and finer grains of ∼ 2–10 μm sizes that are homogeneously distributed in the matrix. Detailed analysis of the x-ray diffraction pattern of sintered HEA showed the phase transition from parent BCC phase to Al–Ni type B2 phase (cP2) (a = 2.91 ± 0.02 Å) and Ni3Al type L12 phase (cP4) (a = 3.56 ± 0.01 Å) along with Co–Cr type σ phase (tP30) (a = 8.8 Å, c = 4.53 Å). The sintered samples showed high value of microhardness, i.e. 919 ± 18 HV at 300 g load. Alloy shows fascinating soft magnetic property with saturation magnetization of 70.05 A m2/kg (emu/gm) along with effective Curie temperature (TC) of ∼617 °C (890 K). © 2020 Elsevier B.V.