On-line measurement of the residence time distribution in screw extruders

A fluorescence monitoring device was constructed to measure in real time the residence time distribution (RTD) function in screw extruders. Its centerpiece was an optical fiber probe capable of transmitting optical excitation energy to the processed now stream and detecting the subsequent fluorescence emission. The source of fluorescence emission was an anthracene-bearing substance that was injected to the now stream as a pulse (tracer) in very small amounts. This device was validated against an off-line ultraviolet spectrophotometer and self-checked as well. In addition to its great sensitivity to fluorescence emission and ease of implementation on an extrusion line, this device could be used to monitor in real time subtle variations of an extrusion operation. The influence of the nature of anthracene-bearing compounds on the measured distribution and the effects of processing parameters on the RTD function were also investigated.