Extending value stream mapping: the synchro-MRP case

被引:29
作者
Bertolini, Massimo [1 ]
Braglia, Marcello [2 ]
Romagnoli, Giovanni [1 ]
Zammori, Francesco [1 ]
机构
[1] Univ Parma, Dipartimento Ingn Ind, I-43100 Parma, Italy
[2] Dipartimento Ingn Meccan Nucl & Prod, Pisa, Italy
关键词
value stream mapping; lean manufacturing; synchro-MRP; hybrid push; pull systems; PULL CONTROL STRATEGIES; PUSH; MULTISTAGE; SYSTEMS;
D O I
10.1080/00207543.2013.784415
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
Nowadays, value stream mapping (VSM) is recognised as the main tool for implementing lean manufacturing. Unfortunately, it always leads to pure pull systems and discourages the adoption of hybrid push/pull ones, although their superiority has been proven in several industrial settings. Due to these issues, this paper presents an enhancement of the standard VSM, which supports the user in designing the future state map of a synchro-MRP system. This new tool includes new mapping icons, simple mathematical formulas and operating guidelines that make it possible to assess the benefits of a synchro-MRP system, with respect to the usual kanban or CONWIP ones. In order to demonstrate the quality and the practical utility of the proposed approach, an industrial application of relevance is finally presented.
引用
收藏
页码:5499 / 5519
页数:21
相关论文
共 42 条
  • [1] Abbas Z., 2001, LEAN MAN SOL C ST LO
  • [2] Agrawal N., 2010, Advances in Production Engineering & Management, V5, P101
  • [3] A hybrid push/pull control algorithm for multistage, multi-line production systems
    Beamon, BM
    Bermudo, JM
    [J]. PRODUCTION PLANNING & CONTROL, 2000, 11 (04) : 349 - 356
  • [4] Bonaccorsi A., 2011, J SERVICE SCI MANAGE, P428, DOI DOI 10.4236/JSSM.2011.44048
  • [5] Comparison of production-line control mechanisms
    Bonvik, AM
    Couch, CE
    Gershwin, SB
    [J]. INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH, 1997, 35 (03) : 789 - 804
  • [6] A new value stream mapping approach for complex production systems
    Braglia, M.
    Carmignani, G.
    Zammori, F.
    [J]. INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH, 2006, 44 (18-19) : 3929 - 3952
  • [7] Uncertainty in value stream mapping analysis
    Braglia, Marcello
    Frosolini, Marco
    Zammori, Francesco
    [J]. INTERNATIONAL JOURNAL OF LOGISTICS-RESEARCH AND APPLICATIONS, 2009, 12 (06) : 435 - 453
  • [8] A simulation study for a hybrid inventory control strategy with advance demand information
    Claudio D.
    Zhang J.
    Zhang Y.
    [J]. International Journal of Industrial and Systems Engineering, 2010, 5 (01) : 1 - 19
  • [9] D e WOMACK JONAS., 2002, SEEING WHOLE MAPPING
  • [10] INTEGRATING KANBAN TYPE PULL SYSTEMS AND MRP TYPE PUSH SYSTEMS - INSIGHTS FROM A MARKOVIAN MODEL
    DELEERSNYDER, JL
    HODGSON, TJ
    KING, RE
    OGRADY, PJ
    SAVVA, A
    [J]. IIE TRANSACTIONS, 1992, 24 (03) : 43 - 56