Improved Electrocatalytic Ethanol Oxidation Activity in Acidic and Alkaline Electrolytes Using Size-Controlled Pt-Sn Nanoparticles

The promotion of the electrocatalytic ethanol oxidation reaction (EOR) on extended single-crystal Pt surfaces and dispersed Pt nanoparticles by Sn under acidic conditions is well known. However, the correlation of Sn coverage on Pt nanoparticle electrocatalysts to their size has proven difficult. The reason is that previous investigations have typically relied on commercially difficult to reproduce electrochemical treatments of prepared macroscopic electrodes to adsorb Sn onto exposed Pt surfaces. We demonstrate here how independent control over both Sn coverage and particle size can yield a significant enhancement in EOR activity in an acidic electrolyte relative to previously reported electrocatalysts. Our novel 'approach uses electroless nanoparticle synthesis where surface-adsorbed Sn is intrinsic to Pt particle formation. Sn serves as both a reducing agent and stabilizing ligand, producing particles with a narrow particle size distribution in a size range where the mass-specific electrocatalytic activity can be maximized (ca. 1-4 nm) as a result of the formation of a fully developed Sn shell. The extent of fractional Sn surface coverage on carbon-supported Pt nanoparticles can be systematically varied through wet-chemical treatment subsequent to nanoparticle formation but prior to incorporation into macroscopic electrodes. EOR activity for Pt nanoparticles is found to be optimum at a fractional Sn surface coverage of ca. 0.6. Furthermore, the EOR activity is shown to increase with Pt particle size and correlate with the active area of available Pt (110) surface sites for the corresponding Sn-free nanoparticles. The maximum area- and mass-specific EOR activities for the most active catalyst investigated were 17.9 mu A/cm(pt)(2), and 12.5 A/g(PU) respectively, after 1 h of use at 0.42 V versus RHE in an acidic electrolyte. Such activity is a substantial improvement over that of commercially available Pt, Pt-Sn, and Pt-Ru alloy catalysts under either acidic or alkaline conditions.