Thermally Stable Bonding of SiC Devices with Ceramic Substrates: Transient Liquid Phase Sintering Using Cu/Sn Powders

被引:29
作者
Lang, Fengqun [1 ]
Yamaguchi, Hiroshi [1 ]
Nakagawa, Hiroshi [1 ]
Sato, Hiroshi [1 ]
机构
[1] Natl Inst Adv Ind Sci & Technol, Adv Power Elect Res Ctr, Tsukuba, Ibaraki 3058568, Japan
关键词
INTERFACIAL REACTIONS; RELIABILITY; DIFFUSION; GROWTH; LAYER;
D O I
10.1149/2.114308jes
中图分类号
O646 [电化学、电解、磁化学];
学科分类号
081704 ;
摘要
A high-temperature-resistant bond withstanding up to 415 degrees C for SiC power devices is realized at 260 degrees C with a Cu/Sn powder paste and an electroless nickel plated Si3N4/Cu circuit substrate. The bond was formed by using transient liquid phase sintering (TLPS). The bond strength tested at 300 degrees C increases with increasing aging time at 300 degrees C, from the original 40 MPa to 50 MPa after aging at 300 degrees C for 200 h. This is attributed to phase transformation from Cu6Sn5 formed during TLPS to Cu3Sn in the bond during aging. We observed an eta-(Cu,Ni)(6.26)Sn-5 phase at the interface between the TLPS Cu-Sn bond and Ni(P) layer. The interface between the TLPS Cu-Sn bond and Si3N4/Cu/Ni(P)/Ag substrate exhibits very high stability, characterized by a very slow Ni(P) layer consumption rate and Ni3P growth rate. The TLPS Cu-Sn bond on a 5 mu m-thick electroless plated nickel layer is expected to have a life time beyond 10(5) h during storage at 300 degrees C. (C) 2013 The Electrochemical Society. All rights reserved.
引用
收藏
页码:D315 / D319
页数:5
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