Scale-up of lithium-ion battery model parameters from cell level to module level - identification of current issues

An automotive Battery Management System (BMS) provides the on-board estimation of remaining energy, which in-turn employs an equivalent circuit model (ECM). ECM provides vital information like state of charge and state of health of the battery. The ECM is commonly developed and parameterised using cell level test data. The lithium-ion battery pack has tens to thousands of cells, connected in series-parallel configuration within the modules, and multiple modules are connected in series/parallel to form the battery pack. The ECM is usually scaled-up from a cell to a battery module and pack; which introduces inaccuracy, reflected as poor prediction of remaining energy. As a first step to the long-term goal to enhance the BMS performance, this research is focused on identifying the sources which contribute toward discrepancies of battery capacity and resistance, two key model parameters measured from cell level and module level test data. To achieve this, capacity and resistance of the battery cells has been measured. The same cells were used to construct four different battery modules and module capacity and resistance were measured. From the capacity test it was found that depending on how the cells are arranged within the module the capacity will vary by 5.3%. The resistance was found to be increasing as well, by 2.1-5.3%. The resistance variation mainly originates from interconnections of the cells within the modules. Electrochemical impedance spectroscopy tests were performed on the cells and modules to measure the impedance, which suggest similar results as internal resistance measured from pulse power test. This research will enable development of a methodology for robust model parameter extraction and thus ECM development for battery packs. (C) 2017 The Authors. Published by Elsevier Ltd.