LCLC Converter With Optimal Capacitor Utilization for Hold-Up Mode Operation

In data center and telecommunication power supplies, the front-end dc-dc stage is required to operate with a wide input voltage range to provide hold-up time when ac input fails. Conventional LLC converter serving as the dc-dc stage is not suitable for this requirement, as the normal operation efficiency (at 400 V input) will be penalized once the converter is designed to achieve high peak gain (wide input voltage range). This paper examined the operation of the LCLC converter and revealed that the LCLC converter could be essentially equivalent to a set of LLC converters with different magnetizing inductors that are automatically adjusted for different input voltages. In nominal 400 V input operation, the LCLC converter behaves like an LLC converter with large magnetizing inductor, thus the resonant current is small. In the hold-up period, when the input voltage reduces, the equivalent magnetizing inductor will reduce together with switching frequency reducing, thus the converter achieves high peak gain. In this paper, a new design methodology is also proposed to achieve optimal utilization of the two resonant capacitors for high power application. To verify the effectiveness of the LCLC converter for hold-up operation, comprehensive analysis has been conducted; a detailed step by step design example based on capacitor voltage stress is introduced; an experimental LCLC prototype optimized at 400 V, with input voltage range of 250-400 V and 12 V/500W as output has been presented.