Simple and scalable synthesis of super-repellent multilayer nanocomposite coating on Mg alloy with mechanochemical robustness, high-temperature endurance and electric protection

Multi-functionalization is the future development direction for protective coatings on metal surface, but has not yet been explored a lot. The effective integration of multiple functions into one material remains a huge challenge. Herein, a superhydrophobic multilayer coating integrated with multidimensional organic-inorganic components is designed on magnesium alloy via one-step plasma-induced thermal field assisted crosslinking deposition (PTCD) processing followed by after-thermal modification. Hard porous MgO ceramic layer and polyte-trafluoroethylene (PTFE) nano-particles work as the bottom layer skeleton and filler components separately, forming an organic-inorganic multilayer structure, in which organic nano-particles can be crosslinked and cured to form a compact polymer-like outer layer with hier-archical surface textures. Remarkably, the chemical robustness after prolonged exposure to aqua regia, strong base and simulated seawater solution profits from polymer-like nanocomposite layer uniformly and compactly across the film bulk. Moreover, the self-similar multilayer structure coating endows it attractive functions of strong mechanical robustness (> 100th cyclic rotary abrasion), stable and ultra-low friction coefficient (about 0.084), high-temperature endurance, and robust self-cleaning. The organic-inorganic multilayer coating also exhibits high insulating property with breakdown voltage of 1351.8 +/- 42.4 V, dielectric strength of 21.4 +/- 0.7 V/mu m and resistivity of 3.2 x 10 10 Qmiddotcm. The excellent multifunction benefits from ceramic bottom skeleton, the assembly and deposition of multidimensional nano-particles, and the synergistic effect of organic inorganic components. This study paves the way for designing next generation protective coating on magnesium alloy with great potential for multifunctional applications.(c) 2021 Chongqing University. Publishing services provided by Elsevier B.V. on behalf of KeAi Communications Co. Ltd. This is an open access article under the CC BY-NC-ND license ( http://creativecommons.org/licenses/by-nc-nd/4.0/ ) Peer review under responsibility of Chongqing University