Air filtration media from electrospun waste high-impact polystyrene fiber membrane

Nanofiber membranes were synthesized from waste high-impact polystyrene (HIPS) using electro-spinning method and then applied as air filtration media. The waste HIPS precursor solution with the concentration of 20 wt.% was prepared by dissolving waste HIPS into the mixture of d-limonene and DMF solvents. Beaded or fine nanofibers could be achieved by adjusting the ratio of solvents mixture (d-limonene and DMF). Using the ratios of solvents (d-limonene:DMF) of 3:1, 1:1, and 1:3, it was obtained beaded HIPS nanofibers with the average diameter of 272 nm, beaded HIPS nanofibers with the average diameter of 937, and fine HIPS nanofibers with the average diameter of 621 nm, respectively. From the FTIR spectral analysis, it was found that the FTIR peaks of the HIPS nanofiber membranes are the same as those of the cleaned waste HIPS and there are no FTIR peaks of DMF and d-limonene solvents. These findings implied that the electrospinning process allows the recycling of waste HIPS into HIPS nanofibers without any trapped solvent phases or apparent degradation of the original material. From the contact angle measurement, it was confirmed that the HIPS nanofiber membranes are hydrophobic and the presence of the beads in the HIPS nanofiber membranes varies their contact angles. From the air-filtration test, it was shown that the fiber morphology (beaded or fine nanofibers) considerably affects the filtration performance of the membranes. The presence of beads increased the distance between the fibers so that the pressure drop decreased. Moreover, the basis weight of the membrane greatly affected the filtration efficiency. The HIPS nanofiber membrane with the basis weight of 12.22 gm(-2) had the efficiency greater than 99.999%, which was equivalent to that of the HEPA filter.