Design of Zero-Sequence Current Controller for Open-End Winding PMSMs Considering Current Measurement Errors

Open-end winding permanent magnet synchronous machines (OW-PMSMs) supplied by dual inverters have gained increasing research focus due to its advantages in multilevel modulation, flexible control capability, and enhanced fault-tolerant performance. Zero-sequence current is one of the most concerned issues when the common dc bus configuration is adopted. Feedback control of zero-sequence current has been previously proved to be an effective solution to suppress zero-sequence current. However, due to the existence of current measurement errors, dc disturbance and periodic disturbances will inevitably occur in zero-sequence current, which may result in obvious deteriorations of the suppression performance of zero-sequence current. Zero-sequence current circulates in the OW-PMSM, which will lead to unexpected power losses and reduced efficiency. In addition, current measurement errors also cause increased periodic disturbances in the torque and the rotor speed, resulting in torque ripples and speed fluctuations. To address these problems, the exact closed-form hold-equivalent model of OW-PMSMs is derived, and the specific periodic disturbances introduced by current measurement errors are analyzed. Subsequently, zero-sequence current controller and speed controller are designed with enhanced mitigation capability of periodic disturbances resulting from current measurement errors. Its effectiveness under different operation conditions is confirmed experimentally on a 2.3-kW OW-PMSM setup.