Manufacturing and testing of a ITER First Wall Semi-Prototype for EUDA pre-qualification

This paper describes the main activities carried out in the frame of EU-DA prequalification for the supply of Normal Heat Flux (NHF) First Wall (FW) panels to ITER. A key part of these activities is the manufacturing development, the fabrication and the factory acceptance tests of a reduced scale FW prototype (Semi-Prototype (SP)) of the NHF design. The SP has a dimension of 221 mm x 665 mm, corresponding to about 1/6 of a full-scale panel, with six full-scale "fingers" and bearing a total of 84 beryllium tiles. It has been manufactured by the AREVA Company in France. The manufacturing process has made extensive use of Hot Isostatic Pressing, which was developed over more than a decade during the ITER Engineering Design Activity phase. The main manufacturing steps for the Semi-Prototype are recalled, with a summary of the lessons learned and the implications with regard to the design and manufacturing of the full-scale prototype and of the series fabrication of the EU-DA share of the ITER first wall (215 NHF panels). The fabricated SP is then tested under High Heat Flux (HHF) in the dedicated test facility of JUDITH-II in Forschungszentrum Julich, Germany. The objective of the HHF testing is the demonstration of achieving the requested performance under thermal fatigue. The test protocol and facility qualification are presented and the behaviour of the fingers under the 7500 cycles at 2 MW/m(2) is described in detail. (C) 2015 Elsevier B.V. All rights reserved.