Heat transfer augmentation in double pipe heat exchanger using mechanical turbulators

The work presented here focuses on heat transfer augmentation by means of divergent-convergent spring turbulator (the enhancement device). Aim of the present work is to find such an optimum pitch at which the augmentation in heat transfer is maximum and the amount of power consumption is minimum, so that an economic design can be created with maximum thermal efficiency. So, the concept of pitch variation is introduced, which is defined as the horizontal distance between two consecutive turbulators. It describes that, the lesser is the pitch the more number of turbulators that can be inserted in inner pipe of double pipe heat exchanger, hence more will be the friction factor. This physics increases convective ability of the heat transfer process from the surface of inner pipe. There is a certain limit to which a pitch can be decreased, lesser the pitch the more the pressure drop and friction factor and hence the more will be the pumping power requirement to maintain a desired mass flow rate of hot water. Analysis of thermal factors such as Nusselts number, friction factor, with different pitches of divergent convergent spring turbulators of circular cross-section 15, 10, and 5 cm at Reynolds's number ranging between 9000 < Re < 40,000 is done graphically.