Broaching tool design through force modelling and process simulation

被引：15
作者：
Ozlu, Emre [1 ]
Ebrahimi Araghizad, Arash [1 ]
Budak, Erhan [1 ]
机构：
[1] Sabanci Univ, Mfg Res Lab, Istanbul, Turkey
来源：
CIRP ANNALS-MANUFACTURING TECHNOLOGY | 2020年 / 69卷 / 01期
关键词：
Modelling; Force; Broaching;
D O I：
10.1016/j.cirp.2020.04.035
中图分类号：
T [工业技术];
学科分类号：
08 ;
摘要：
Tool design is the most critical part of broaching operations as the key process parameters are permanently defined by the cutter geometry. The main objective of this study is to develop methods for increased productivity of broaching processes through improved tool design based on force simulations. A thermo-mechanical force model is applied to broaching operations with complex tool geometries. Intermediate teeth definition and generation algorithms which are essential parts of broaching process simulations are developed. Simulation results are experimentally verified, and improved tool designs are demonstrated. (C) 2020 CIRP. Published by Elsevier Ltd. All rights reserved.
引用
收藏
页码：53 / 56
页数：4
相关论文
共 15 条
[1]   Tool condition monitoring in broaching [J].
Axinte, DA ;
Gindy, N .
WEAR, 2003, 254 (3-4) :370-382
[2]   Development of a thermomechanical cutting process model for machining process simulations [J].
Budak, E. ;
Ozlu, E. .
CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2008, 57 (01) :97-100
[3]   Prediction of milling force coefficients from orthogonal cutting data [J].
Budak, E ;
Altintas, Y ;
Armarego, EJA .
JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME, 1996, 118 (02) :216-224
[4]  
Budak E, 2001, P 3 INT C MET CUTT H, V254, P260
[5]   A pair-wise offset algorithm for 2D point-sequence curve [J].
Choi, BK ;
Park, SC .
COMPUTER-AIDED DESIGN, 1999, 31 (12) :735-745
[6]  
Gilormini P., 1984, CIRP Annals-Manufacturing Technology, V33, P19, DOI DOI 10.1016/S0007-8506(07)61371-7
[7]  
Hosseini A., 2010, Transaction of the North American Manufacturing Research Institution of SME, V38, P9
[8]  
Kokmeyer E.W., 1984, Better broaching operations
[9]  
Monday C., 1960, Broaching
[10]   Identifying parameters of a broaching design using non-linear optimisation [J].
Ozelkan, Ertunga C. ;
Ozturk, Ozkan ;
Budak, Erhan .
INTERNATIONAL JOURNAL OF MODELLING IDENTIFICATION AND CONTROL, 2011, 12 (03) :244-252
12