Results of Surface Integrity and Fatigue Study of Wire-EDM compared to Broaching and Grinding for demanding Jet Engine Components made of Inconel 718

被引:71
作者
Welling, D. [1 ]
机构
[1] Rhein Westfal TH Aachen, Lab Machine Tools & Prod Engn WZL, D-52074 Aachen, Germany
来源
2ND CIRP CONFERENCE ON SURFACE INTEGRITY (CSI) | 2014年 / 13卷
关键词
Wire-EDM; Inconel; 718; Surface Integrity; High Cycle Fatigue; MACHINABILITY; LIFE;
D O I
10.1016/j.procir.2014.04.057
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
According to the jet engines fir tree slot production requirements, HCF bending test samples were produced by broaching and wire-EDM in Inconel 718. As an additional reference, a ground series has been produced. Initially, the surface integrities of the samples were checked by surface roughness measurements, SEM and rim zone views. All specimens meet the requirements of fir tree slot production. Following, the correlation between the surface integrity and HCF behavior was analyzed on a bending fatigue test bed. The reference series (grinding) possess the highest fatigue strength. The fatigue strength of the wire-EDMed and broached specimen are in the same magnitude. Therefore, from technological point of view wire-EDM provides an alternative to the established broaching process for the production of fir tree slots. (C) 2014 The Authors. Published by Elsevier B.V.
引用
收藏
页码:339 / 344
页数:6
相关论文
共 13 条
[1]   Fatigue response of Udimet 720 following minimum damage wire electrical discharge machining [J].
Antar, M. T. ;
Soo, S. L. ;
Aspinwall, D. K. ;
Sage, C. ;
Cuttell, M. ;
Perez, R. ;
Winn, A. J. .
MATERIALS & DESIGN, 2012, 42 :295-300
[2]  
Antar M.T., 2012, P 16 INT S EL, p285
[3]   Workpiece surface roughness and integrity after WEDM of Ti-6Al-4V and Inconel 718 using minimum damage generator technology [J].
Aspinwall, D. K. ;
Soo, S. L. ;
Berrisford, A. E. ;
Walder, G. .
CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2008, 57 (01) :187-190
[4]   The machinability of nickel-based alloys: a review [J].
Ezugwu, EO ;
Wang, ZM ;
Machado, AR .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 1999, 86 (1-3) :1-16
[5]   EFFECT OF ELECTRIC-DISCHARGE MACHINING ON THE FATIGUE LIFE OF INCONEL-718 [J].
JEELANI, S ;
COLLINS, MR .
INTERNATIONAL JOURNAL OF FATIGUE, 1988, 10 (02) :121-125
[6]   Comparison of grinding and Wire EDM concerning fatigue strength and surface integrity of machined Ti6Al4V components [J].
Klocke, F. ;
Welling, D. ;
Dieckmann, J. .
1ST CIRP CONFERENCE ON SURFACE INTEGRITY (CSI), 2011, 19
[7]   Developments in Wire-EDM for the manufacturing of fir tree slots in turbine discs made of Inconel 718 [J].
Klocke, Fritz ;
Welling, David ;
Dieckmann, Jens ;
Veselovac, Drazen ;
Perez, Roberto .
MATERIAL FORMING - ESAFORM 2012, PTS 1 & 2, 2012, 504-506 :1177-+
[8]  
Klubberg F., 2006, SOFTWARE SAFD 5 5
[9]  
Pejryd L., 2011, P IMECHE B, V225
[10]   The machinability of Inconel 718 [J].
Rahman, M ;
Seah, WKH ;
Teo, TT .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 1997, 63 (1-3) :199-204