The spindle of remaining lifetime predicted in the failure machine tool

被引:6
作者
Liu, Ling [1 ,2 ]
Ye, Teng [2 ]
机构
[1] Northwestern Polytech Univ, Xian, Shaanxi, Peoples R China
[2] Xian Univ, Xian, Shaanxi, Peoples R China
关键词
Weibull distribution; lifetime prediction; fatigue analysis; remanufacturing; spindle;
D O I
10.1080/00150193.2018.1392148
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
This paper mainly carries out researches on the small part samples of the spindles. Through the Weibull distribution and least squares,the mathematical analysis has made on the lifetime of the spindle parts of the retired machine tool. Through using MATLAB simulation, the theoretical life of the spindle parts is obtained. Then, the motion analysis was made on the old and retired machine tool spindle. At the same time,the finite element model of the spindle is set up with the support of the software ABAQUS. Besides, the static analysis and meshing are conducted to obtain the corresponding stress strain simulation results. Also,the analysis data are imported into the fatigue analysis software NCODE to make the life prediction.Through loading on the old machine tool, the corresponding cloud lifetime chart and damage cloud chart are obtained. The readings of the cloud chart are calculated to obtain the life expectancy which the spindle lifetime can reach and the spindle can be re-manufactured, conforming to the theory analysis results of the Weibull distribution as well as the method of least square.It proves that the method is feasible.
引用
收藏
页码:167 / 176
页数:10
相关论文
共 50 条
[31]   Development of the Thermal Error Measurement System for Machine Tool Spindle Based on Virtual Instruments Technology [J].
Zhang, H. J. ;
Gao, W. G. ;
Qi, X. Y. ;
Cui, L. Y. ;
Zhang, D. W. .
ADVANCES IN MATERIALS MANUFACTURING SCIENCE AND TECHNOLOGY XIV, 2012, 697-698 :305-308
[32]   Robust, fractal theory, and FEM-based temperature field analysis for machine tool spindle [J].
Leilei Zhang ;
Jianping Xuan ;
Tielin Shi ;
Rui Li ;
Shuai He ;
Lv Tang .
The International Journal of Advanced Manufacturing Technology, 2020, 111 :1571-1586
[33]   Robust, fractal theory, and FEM-based temperature field analysis for machine tool spindle [J].
Zhang, Leilei ;
Xuan, Jianping ;
Shi, Tielin ;
Li, Rui ;
He, Shuai ;
Tang, Lv .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2020, 111 (5-6) :1571-1586
[34]   Non-linear dynamics of an unbalanced machine-tool spindle system supported by ball bearings [J].
Gao, S. H. ;
Meng, G. ;
Li, H. G. ;
Iin, J. P. ;
Long, X. H. .
PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART K-JOURNAL OF MULTI-BODY DYNAMICS, 2008, 222 (03) :201-214
[35]   Suppression of Thermal Deformation of a Machine Tool Spindle Using TiC-SUS431 Metal Composite [J].
Seo, Ji Won ;
Bae, Won Jun ;
Kim, Sung Tae ;
Kim, Yang Jin ;
Lee, Sang Kwan .
TRANSACTIONS OF THE KOREAN SOCIETY OF MECHANICAL ENGINEERS A, 2020, 44 (07) :489-494
[36]   The Spindle Structural Optimization Design of HTC3250μn NC Machine Tool Based on ANSYS [J].
Xie, Hualong ;
Guo, Huimin ;
Wang, Qingbao ;
Liu, YongXian .
ADVANCED MATERIALS AND ENGINEERING MATERIALS, PTS 1 AND 2, 2012, 457-458 :60-64
[37]   Thermal error measurement of spindle for 5-axis CNC machine tool based on ball bar [J].
He, Zhen-Ya ;
Fu, Jian-Zhong ;
Chen, Zi-Chen .
Guangxue Jingmi Gongcheng/Optics and Precision Engineering, 2015, 23 (05) :1401-1408
[38]   Method for Vibration Response Simulation and Sensor Placement Optimization of a Machine Tool Spindle System with a Bearing Defect [J].
Cao, Hongrui ;
Niu, Linkai ;
He, Zhengjia .
SENSORS, 2012, 12 (07) :8732-8754
[39]   The bearing parallel misalignment running model-based machine tool spindle thermal error analysis [J].
Dong, Yanfang ;
Zhou, Zude ;
Chen, Lihai .
ADVANCES IN MECHANICAL ENGINEERING, 2018, 10 (06)
[40]   Intelligent Sensing of Thermal Error of CNC Machine Tool Spindle Based on Multi-Source Information Fusion [J].
Yang, Zeqing ;
Liu, Beibei ;
Zhang, Yanrui ;
Chen, Yingshu ;
Zhao, Hongwei ;
Zhang, Guofeng ;
Yi, Wei ;
Zhang, Zonghua .
SENSORS, 2024, 24 (11)