Rapid characterization of the fatigue limit of additive-manufactured maraging steels using infrared measurements

被引:17
作者
Douellou, Corentin [1 ]
Balandraud, Xavier [1 ]
Duc, Emmanuel [1 ]
Verquin, Benoit [2 ]
Lefebvre, Fabien [2 ]
Sar, Frederic [3 ]
机构
[1] Univ Clermont Auvergne, Inst Pascal, SIGMA Clermont, CNRS, F-63000 Clermont Ferrand, France
[2] Cetim, F-60304 Senlis, France
[3] AddUp, F-63118 Cebazat, France
关键词
Powder bed fusion; Maraging steel; Fatigue; Infrared thermography; Heat source reconstruction; HIGH-CYCLE FATIGUE; MECHANICAL-PROPERTIES; STRENGTH; BEHAVIOR; DEFECTS; MICROSTRUCTURE; IDENTIFICATION; ORIENTATION; TI-6AL-4V; LIFE;
D O I
10.1016/j.addma.2020.101310
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
This paper deals with the fatigue performance of maraging steels manufactured by Powder Bed Fusion using a laser beam (L-PBF). The objective of the study was to develop a method for the rapid and reliable characterization of the produced material's fatigue limit using infrared (IR) thermography. Preliminary conventional fatigue tests were performed, revealing two distinct populations among the printed specimens depending on their locations on the building plate. Next, fatigue tests instrumented by IR camera were processed using heat source reconstruction to measure the mechanical dissipation due to fatigue damage. A statistical model was then proposed to identify the fatigue limit of the material. Finally, a practical application was performed to compare different manufacturing strategies using the same powder, opening perspectives for the rapid optimization of the printing process with respect to the fatigue performance of the parts produced.
引用
收藏
页数:14
相关论文
共 43 条
[11]   Comparative investigation of the fatigue limit of additive-manufactured and rolled 316 steel based on self-heating approach [J].
Cao, Yinfeng ;
Moumni, Ziad ;
Zhu, Jihong ;
Zhang, Yahui ;
You, Yajun ;
Zhang, Weihong .
ENGINEERING FRACTURE MECHANICS, 2020, 223
[12]   An infrared image processing to analyse the calorific effects accompanying strain localisation [J].
Chrysochoos, A ;
Louche, H .
INTERNATIONAL JOURNAL OF ENGINEERING SCIENCE, 2000, 38 (16) :1759-1788
[13]   Experimental analysis and numerical simulation of thermomechanical couplings in solid materials. [J].
Chrysochoos, A ;
Peyroux, R .
REVUE GENERALE DE THERMIQUE, 1998, 37 (07) :582-606
[14]   Influence of the build orientation on the fatigue strength of EOS maraging steel produced by additive metal machine [J].
Croccolo, D. ;
De Agostinis, M. ;
Fini, S. ;
Olmi, G. ;
Vranic, A. ;
Ciric-Kostic, S. .
FATIGUE & FRACTURE OF ENGINEERING MATERIALS & STRUCTURES, 2016, 39 (05) :637-647
[15]   Additive manufacturing of metallic components - Process, structure and properties [J].
DebRoy, T. ;
Wei, H. L. ;
Zuback, J. S. ;
Mukherjee, T. ;
Elmer, J. W. ;
Milewski, J. O. ;
Beese, A. M. ;
Wilson-Heid, A. ;
De, A. ;
Zhang, W. .
PROGRESS IN MATERIALS SCIENCE, 2018, 92 :112-224
[16]   A specific device for enhanced measurement of mechanical dissipation in specimens subjected to long-term tensile tests in fatigue [J].
Delpueyo, D. ;
Balandraud, X. ;
Grediac, M. ;
Stanciu, S. ;
Cimpoesu, N. .
STRAIN, 2018, 54 (01)
[17]   A probabilistic two-scale model for high-cycle fatigue life predictions [J].
Doudard, C ;
Calloch, S ;
Cugy, P ;
Galtier, A ;
Hild, F .
FATIGUE & FRACTURE OF ENGINEERING MATERIALS & STRUCTURES, 2005, 28 (03) :279-288
[18]   Identification of the scatter in high cycle fatigue from temperature measurements [J].
Doudard, C ;
Calloch, S ;
Hild, F ;
Cugy, P ;
Galtier, A .
COMPTES RENDUS MECANIQUE, 2004, 332 (10) :795-801
[19]   Fast fatigue characterization by infrared thermography for additive manufacturing [J].
Douellou, Corentin ;
Balandraud, Xavier ;
Duc, Emmanuel ;
Verquin, Benoit ;
Lefebvre, Fabien ;
Sar, Frederic .
FATIGUE DESIGN 2019, INTERNATIONAL CONFERENCE ON FATIGUE DESIGN, 8TH EDITION, 2019, 19 :90-100
[20]   Development and applications of thermoelastic stress analysis [J].
Dulieu-Barton, JM ;
Stanley, P .
JOURNAL OF STRAIN ANALYSIS FOR ENGINEERING DESIGN, 1998, 33 (02) :93-104