Implementing wavelet packet transform for valve failure detection using vibration and acoustic emission signals

The efficiency of reciprocating compressors relies heavily on the health condition of its moving components, most importantly its valves. Previous studies showed good correlation between the dynamic response and the physical condition of the valves. These can be achieved by employing vibration technique which is capable of monitoring the response of the valve, and acoustic emission technique which is capable of detecting the valves' material deformation. However, the relationship/comparison between the two techniques is rarely investigated. In this paper, the two techniques were examined using time-frequency analysis. Wavelet packet transform (WPT) was chosen as the multi-resolution analysis technique over continuous wavelet transform (CWT), and discrete wavelet transform (DWT). This is because WPT could overcome the high computational time and high redundancy problem in CWT and could provide detailed analysis of the high frequency components compared to DWT. The features of both signals can be extracted by evaluating the normalised WPT coefficients for different time window under different valve conditions. By comparing the normalised coefficients over a certain time frame and frequency range, the feature vectors revealing the condition of valves can be constructed. One way analysis of variance was employed on these feature vectors to test the significance of data under different valve conditions. It is believed that AE signals can give a better representation of the valve condition as it can detect both the fluid motion and material deformation of valves as compared to the vibration signals.