Optimisation of the cutting edge roundness and its manufacturing procedures of cemented carbide inserts, to improve their milling performance after a PVD coating deposition

被引:45
作者
Bouzakis, KD [1 ]
Michailidis, N
Skordaris, G
Kombogiannis, S
Hadjiyiannis, S
Efstathiou, K
Pavlidou, E
Erkens, G
Rambadt, S
Wirth, I
机构
[1] Aristotle Univ Thessaloniki, Dept Engn Mech, Lab Machine Tools & Mfg Engn, GR-54124 Thessaloniki, Greece
[2] Aristotle Univ Thessaloniki, Dept Phys, Scanning Electron Microscope Lab, GR-54124 Thessaloniki, Greece
[3] CemeCon GmbH, D-52146 Wurselen, Germany
关键词
cutting edge radius; PVD coating; milling;
D O I
10.1016/S0257-8972(02)00687-4
中图分类号
TB3 [工程材料学];
学科分类号
0805 ; 080502 ;
摘要
The fatigue and wear behaviour of PVD coatings on cemented carbide inserts with various cutting edge radii are investigated experimentally and analytically in milling. The inserts with cutting edge radii from 8 up to 35 mum were manufactured by honing and micro-blasting. The tool wear progress was depicted through Scanning Electron Microscopy (SEM) and Energy Dispersive X-ray (EDX) microspectral analysis. The Finite Elements Method (FEM) simulation of the contact between the tool and the workpiece highlights the effect of the cutting edge radius on the first coating fracture and the further wear development. The wear behaviour of the cutting edge radii manufactured by honing, in comparison to the corresponding ones by means of microblasting, is significantly enhanced, whereas the cutting edge radius increasing can lead to a higher tool life. (C) 2002 Elsevier Science B.V. All rights reserved.
引用
收藏
页码:625 / 630
页数:6
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