Preparation of hierarchical micro-mesoporous aluminosilicate composites by simple Y zeolite/MCM-48 silica assembly

A simple procedure to obtain hierarchical micro-mesoporous aluminosilicate composites was developed by growing MCM-48 silica over commercial Y zeolite. The obtained hierarchical composites have a microporous core and a mesoporous shell. The process consists in assembling dispersed Y zeolite with a mesoporous silica phase that is formed "in situ'' by "soft-templating'' with cetryltrimethylammonium bromide (CTAB) as surfactant. The Y zeolite/MCM-48 silica ratio and aging time were varied to study their effects on the final porosity and structure of the hierarchical composites. The pore textural and structural characteristics of the composites did not match those of the corresponding Y zeolite/MCM-48 silica physical mixtures. This implies that the synthesized composites integrate micropores and mesopores in the same bulk. The obtained composites exhibited micropore and mesopore volumes ranging between 0.15-0.31 and 0.30-0.51 cm(3)/g, respectively. X-ray diffraction and N2 adsorption results revealed that the presence of zeolite in the reaction medium favors the formation of mesopores in the obtained materials, especially for short hydrothermal treatments. TEM results showed that the obtained adsorbents are constituted by an integrated micro-mesoporous bimodal system in which Y zeolite is surrounded by a thin cover of MCM-48 silica. (C) 2013 Elsevier B. V. All rights reserved.