Inspection Robot for Hanger Cable of Suspension Bridge: Mechanism Design and Analysis

Periodic maintenance of suspension bridge is critical to the safety of the bridge structure. Because most of the load on the bridge is supported by the cables, inspections on main cable or hanger are very important. In this paper, we propose a cable-climbing robot enabling convenient and safe visual inspection of the hanger cable. The robot is comprised of three identical modules assembled 120 degrees apart circumferentially on a frame around the cable, and each module has three functional mechanisms, that is, driving, adhesion, and safe landing. The robot is controlled wirelessly by an operator on the ground, though ac power is supplied via a tether cable. In addition, the vision sensor consisting of three cameras provides images taken from three different directions covering the cable and the odometer made with a soft idler wheel locates the robot on the cable. The robot is able to transmit the visual images of the cable surfaces in realtime at a position, while climbing up and down. In this paper, the kinematic and force analysis of the robot is performed and its feasibility is experimentally demonstrated.