Materials evaluation of diffusion bonded steel bar and its impact characteristics

When we apply non-destructive test for evaluating the soundness of weld joints it is necessary to know the mechanical properties of the joints by destructive test. In this paper we tried to obtain the correlation between the data by ultrasonic C-scope method and the absorbed energy by Charpy impact test for diffusion bonded steel bars. The surface roughness of specimens (materials: S25C, mild steel) used for the diffusion bonding was changed into several steps by machining and the diffusion bonding was performed on five kinds of combinations of the surface roughness. Through this process we obtained the diffusion bonds whose ratio of non-bonded area was different. In the ultrasonic test we used the frequency of 10 MHz and a transducer of 12.7 mm in diameter. The ratio of non-bonded area is obtained by using C-scope method by immersion testing, and this depended on the threshold echo level when we binarized the images of C-scope presentation and the surface roughness of the specimen. The lower the threshold echo level, the larger the ratio of non-bonded area. The absorbed energy depended on the ratio of non-bonded area. It is made clear that the proper threshold echo level should be selected for evaluating the soundness of diffusion bonds by ultrasonic test. Moreover, when the transition liquid phase diffusion bonding was performed on SD345 (deformed reinforcing steel bar) using Ni amorphous foil as an insert metal the absorbed energy also decreased with the increase in the ratio of flaw area obtained by ultrasonic test, though no change in the tensile strength was observed. (C) 2002 Elsevier Science Ltd. All rights reserved.