Analysis and prediction of tool wear, surface roughness and cutting forces in hard turning with CBN tool

被引:76
作者
Khamel, Samir [1 ,2 ]
Ouelaa, Nouredine [2 ]
Bouacha, Khaider [1 ,2 ]
机构
[1] Mohamed Cherif Messaadia Univ, Dept Ind Maintenance, Souk Ahras 41000, Algeria
[2] 8 May 1945 Univ, Lab Mech & Struct LMS, Guelma 24000, Algeria
关键词
ANOVA; CBN tool; Hard turning; RSM; BEARING STEEL; MACHINABILITY; GEOMETRY; DESIGN; FINISH; D2; OPTIMIZATION; METHODOLOGY; PARAMETERS; MODELS;
D O I
10.1007/s12206-012-0853-1
中图分类号
TH [机械、仪表工业];
学科分类号
0802 ;
摘要
The main of the present study is to investigate the effects of process parameters (cutting speed, feed rate and depth of cut) on performance characteristics (tool life, surface roughness and cutting forces) in finish hard turning of AISI 52100 bearing steel with CBN tool. The cutting forces and surface roughness are measured at the end of useful tool life. The combined effects of the process parameters on performance characteristics are investigated using ANOVA. The composite desirability optimization technique associated with the RSM quadratic models is used as multi-objective optimization approach. The results show that feed rate and cutting speed strongly influence surface roughness and tool life. However, the depth of cut exhibits maximum influence on cutting forces. The proposed experimental and statistical approaches bring reliable methodologies to model, to optimize and to improve the hard turning process. They can be extended efficiently to study other machining processes.
引用
收藏
页码:3605 / 3616
页数:12
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