Industrial AI in condition-based maintenance: A case study in wooden piece manufacturing

被引:6
作者
Marti-Puig, Pere [1 ]
Touhami, Ibrahim Amar [1 ]
Perarnau, Roger Colomer [1 ,2 ]
Serra-Serra, Moises [1 ]
机构
[1] Univ Vic, Cent Univ Catalonia, Data & Signal Proc Grp, c-Laura 13, Vic 08500, Spain
[2] Quadpack Ind SA, Plaza Europa,9-11,11th floor,LHosp Llobregat, Barcelona 08908, Spain
关键词
Predictive maintenance; Condition-based maintenance; Induction motor; Industry; 4.0; Extreme learning machine; PREDICTIVE MAINTENANCE; BIG DATA; INDUCTION-MOTORS; MACHINE; ANALYTICS; PROGNOSIS; ENSEMBLE;
D O I
10.1016/j.cie.2024.109907
中图分类号
TP39 [计算机的应用];
学科分类号
081203 ; 0835 ;
摘要
The article presents a case study applying industrial artificial intelligence to Condition -Based Maintenance in a wooden piece manufacturing company. The study focuses on the extraction system that transports wood residue to a warehouse, supplying a biomass plant for cold and heat generation in the factory. The objective is to predict the temperature of the ten induction motors in the extraction system using an Extreme Learning Machines -based methodology, enabling dynamic model prediction. Data from IoT sensors measuring the motors' intensity, temperature, and humidity are collected every minute, pre-processed, and stored in a database. The pre-processing includes a single novel algorithm to detect and eliminate data containing possible sensor blockages. The results demonstrate an implementable methodology utilizing single -layer feedforward neural networks, prioritizing fast training while maintaining sufficient accuracy for detecting deviations in motor behaviour. The research offers valuable insights for preventive maintenance applications in similar industrial settings.
引用
收藏
页数:18
相关论文
共 46 条
[1]   An overview of time-based and condition-based maintenance in industrial application [J].
Ahmad, Rosmaini ;
Kamaruddin, Shahrul .
COMPUTERS & INDUSTRIAL ENGINEERING, 2012, 63 (01) :135-149
[2]  
Albadra M.A.A., 2017, Int. J. Appl. Eng. Res, V12, P4610, DOI DOI 10.37622/000000
[3]   Machine Learning-Based Fault Diagnosis for Single- and Multi-Faults in Induction Motors Using Measured Stator Currents and Vibration Signals [J].
Ali, Mohammad Zawad ;
Shabbir, Md Nasmus Sakib Khan ;
Liang, Xiaodong ;
Zhang, Yu ;
Hu, Ting .
IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, 2019, 55 (03) :2378-2391
[4]  
[Anonymous], 2008, ADV NEURAL INFORM PR, DOI DOI 10.5555/2981562.2981710
[5]  
Breiman L., 2017, CLASSIFICATION REGRE, DOI [DOI 10.1201/9781315139470, 10.1201/9781315139470]
[6]   Support Vector Machines for classification and regression [J].
Brereton, Richard G. ;
Lloyd, Gavin R. .
ANALYST, 2010, 135 (02) :230-267
[7]   A systematic literature review of machine learning methods applied to predictive maintenance [J].
Carvalho, Thyago P. ;
Soares, Fabrizzio A. A. M. N. ;
Vita, Roberto ;
Francisco, Robert da P. ;
Basto, Joao P. ;
Alcala, Symone G. S. .
COMPUTERS & INDUSTRIAL ENGINEERING, 2019, 137
[8]   An Improved Fault Diagnosis Using 1D-Convolutional Neural Network Model [J].
Chen, Chih-Cheng ;
Liu, Zhen ;
Yang, Guangsong ;
Wu, Chia-Chun ;
Ye, Qiubo .
ELECTRONICS, 2021, 10 (01) :1-19
[9]   Machine learning and reasoning for predictive maintenance in Industry 4.0: Current status and challenges [J].
Dalzochio, Jovani ;
Kunst, Rafael ;
Pignaton, Edison ;
Binotto, Alecio ;
Sanyal, Srijnan ;
Favilla, Jose ;
Barbosa, Jorge .
COMPUTERS IN INDUSTRY, 2020, 123
[10]   Machine Learning and Deep Learning Based Methods Toward Industry 4.0 Predictive Maintenance in Induction Motors: A State of the Art Survey [J].
Drakaki, Maria ;
Karnavas, Yannis L. ;
Tziafettas, Ioannis A. ;
Linardos, Vasilis ;
Tzionas, Panagiotis .
JOURNAL OF INDUSTRIAL ENGINEERING AND MANAGEMENT-JIEM, 2022, 15 (01) :31-57