Effect of ZnO, TiO2 and Fe2O3 on Inhibition of Spinel Formation During Cordierite Fabrication: Sinterability, Physico-Mechanical and Electrical Properties

The main goal of this work is to study the effects of some transition metal-oxides, i.e. ZnO, TiO2, and Fe2O3, on inhibition of spinel formation during cordierite fabrication from granite waste, talc, and alumina by direct coagulation casting method. Moreover, the effect of these oxides on sinterability, microstructure, hardness and electrical properties was achieved. The casted specimens were sintered at different temperatures then examined by X-ray diffraction technique to follow the formed phases. The physical properties were determined according to Archimedes rule. The microstructure was also investigated by scanning electron microscope, while the hardness was determined by Vicker's method. The electrical properties were evaluated by an impedance analyzer. The results indicated that sintered cordierite-spinel ceramics were successfully prepared with inhibition of spinel formation after addition of some transition metals and sintering up to 1250 degrees C. ZnO promoted the formation of spinel while TiO2 and Fe2O3 inhibited the formation of spinel and promoted the formation of cordierite. The ZnO-containing cordierites exhibited their best properties after sintering at 1200 degrees C, while the samples containing TiO2 and Fe2O3 showed their best properties after sintering at 1250 degrees C. The physical, mechanical and electrical properties were improved after increasing the amount of added metal oxides. The dielectric constant values were higher for the samples that contain TiO2 than those contain Fe2O3 and ZnO. Moreover, the hardness of all samples was in a narrow range of 6.14-6.61 GPa.