Evaluation of Efficiency for Miniscale Thermoelectric Converter under the Influence of Electrical and Thermal Resistance of Contacts

Mass-produced thermoelectric modules are mainly fabricated with Bi2Te3-based materials. Due to the limited world reserves and the high price of tellurium, it must be saved. The miniaturization of thermoelectric converters is one of the modern trends to diminish the use of tellurium, reduce the cost of modules and expand the range of their applications. The main disadvantage of miniature thermoelectric converters operating in cooling or generating modes is their low energy efficiency, caused by the effect of electrical and thermal resistances of contacts, interconnectors and insulating plates. We propose an improved method for evaluating the maximum efficiency that takes into consideration the impact of these unwanted resistances. This method can also be used to design the modules with the optimal structure for cooling and energy generation, and not only to study their performance. The effect of undesirable electrical and thermal resistances on the maximum efficiency of cooling and generating converters made of Bi2Te3-based materials is analyzed. It is shown that the efficiency of miniature modules can be significantly improved if these resistances are reduced to their rational values. The decrease in electrical contact resistance is the predominant factor. The rational values to which it is advisable to decrease the electrical contact resistance have been determined. In the development of miniscale module technology, it is necessary to focus on such rational contact resistance values.