The efficiency of tumble finishing as a final post-treatment for fatigue enhancement of notched laser powder bed fusion AlSi10Mg

被引:11
作者
Maleki, Erfan [1 ]
Bagherifard, Sara [1 ]
Unal, Okan [2 ]
Revuru, Manoj [1 ]
Bandini, Michele [3 ]
Guagliano, Mario [1 ]
机构
[1] Dept Mech Engn, Politecn Milano, Milan, Italy
[2] Karabuk Univ, Dept Mech Engn, Karabuk, Turkiye
[3] Peen Serv Srl, Bologna, Italy
来源
SCIENTIFIC REPORTS | 2023年 / 13卷 / 01期
关键词
MECHANICAL-PROPERTIES; SURFACE-ROUGHNESS; STAINLESS-STEEL; ALLOY; MICROSTRUCTURE; STRENGTH; BEHAVIOR; PARTS; DISLOCATIONS; RESISTANCE;
D O I
10.1038/s41598-023-30660-6
中图分类号
O [数理科学和化学]; P [天文学、地球科学]; Q [生物科学]; N [自然科学总论];
学科分类号
07 ; 0710 ; 09 ;
摘要
A hybrid post-treatment combining tumble finishing as a final step after shot peening and heat treatment was developed to alleviate the adverse effects of internal and surface defects on the fatigue performance of laser powder bed fusion AlSi10Mg samples. The effects of each post-treatment were investigated individually and synergistically on microstructure, surface morphology and roughness, hardness, residual stresses, porosity, and rotating bending fatigue behavior of V-notched AlSi10Mg samples. The results reveal that tumble finishing can highly reduce surface roughness by 28 and 32% compared to the as-built and heat-treated states while inducing extra surface layer hardening and compressive residual stresses. The hybrid post-treatment of heat treatment + shot peening + tumble finishing significantly increased the fatigue life of the samples by over 500 times higher compared to the as-built series.
引用
收藏
页数:15
相关论文
共 66 条
  • [1] Aboulkhair N.T., 2014, ADDIT MANUF, V1-4, P77, DOI [DOI 10.1016/J.ADDMA.2014.08.001, 10.1016/j.addma.2014.08.001]
  • [2] Effect of local treatment temperature of ultrasonic nanocrystalline surface modification on tribological behavior and corrosion resistance of stainless steel 316L produced by selective laser melting
    Amanov, Auezhan
    [J]. SURFACE & COATINGS TECHNOLOGY, 2020, 398 (398)
  • [3] Influence of post treatment on microstructure, porosity and mechanical properties of additive manufactured H13 tool steel
    Asberg, M.
    Fredriksson, G.
    Hatami, S.
    Fredriksson, W.
    Krakhmalev, P.
    [J]. MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2019, 742 : 584 - 589
  • [4] On the fatigue strength enhancement of additive manufactured AlSi10Mg parts by mechanical and thermal post-processing
    Bagherifard, Sara
    Beretta, Niccolo
    Monti, Stefano
    Riccio, Martina
    Bandini, Michele
    Guagliano, Mario
    [J]. MATERIALS & DESIGN, 2018, 145 : 28 - 41
  • [5] Influence of defects and as-built surface roughness on fatigue properties of additively manufactured Alloy 718
    Balachandramurthi, Arun Ramanathan
    Moverare, Johan
    Dixit, Nikhil
    Pederson, Robert
    [J]. MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2018, 735 : 463 - 474
  • [6] Epitaxy and Microstructure Evolution in Metal Additive Manufacturing
    Basak, Amrita
    Das, Suman
    [J]. ANNUAL REVIEW OF MATERIALS RESEARCH, VOL 46, 2016, 46 : 125 - 149
  • [7] Low- and high-cycle fatigue resistance of Ti-6Al-4V ELI additively manufactured via selective laser melting: Mean stress and defect sensitivity
    Benedetti, M.
    Fontanari, V.
    Bandini, M.
    Zanini, F.
    Carmignato, S.
    [J]. INTERNATIONAL JOURNAL OF FATIGUE, 2018, 107 : 96 - 109
  • [8] The effect of post-sintering treatments on the fatigue and biological behavior of Ti-6Al-4V ELI parts made by selective laser melting
    Benedetti, M.
    Torresani, E.
    Leoni, M.
    Fontanari, V.
    Bandini, M.
    Pederzolli, C.
    Potrich, C.
    [J]. JOURNAL OF THE MECHANICAL BEHAVIOR OF BIOMEDICAL MATERIALS, 2017, 71 : 295 - 306
  • [9] Fatigue strength assessment of "as built" AlSi10Mg manufactured by SLM with different build orientations
    Beretta, S.
    Gargourimotlagh, M.
    Foletti, S.
    du Plessis, A.
    Riccio, M.
    [J]. INTERNATIONAL JOURNAL OF FATIGUE, 2020, 139
  • [10] Fatigue life and microstructure of additive manufactured Ti6Al4V after different finishing processes
    Denti, L.
    Bassoli, E.
    Gatto, A.
    Santecchia, E.
    Mengucci, P.
    [J]. MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2019, 755 : 1 - 9