Effect of Photoinitiator Concentration and Film Thickness on the Properties of UV-Curable Self-Matting Coating for Wood-Based Panels

Matte coatings have found wide-ranging applications across diverse industries. In this study, self-matting films with surface wrinkles were produced by exposing UV-curable polyurethane acrylate (UV-WPUA) resin to 172 nm Xe-2* excimer and medium-pressure mercury lamps. The gloss values, micromorphologies, water contact angles (WCAs), roughness values, and friction behaviors of UV-WPUA films with different photoinitiator (PI) concentrations and thickness were investigated for the first time. The results indicate that the gloss values of the films at the same thickness enhance with the increase of PI concentration, while the amplitude of wrinkles, roughness, and WCAs decrease; however, the friction coefficient shows insignificant variations. While the PI concentration is unchanged, an increase in film thickness results in a decrease in gloss value and an increase in roughness and friction coefficient. Nevertheless, the WCA is relatively constant. The PI concentration of 0.5 wt% (lowest gloss value of cured film) was utilized to prepare the UV-WPUA wood coating. The cured coating film exhibited low gloss (4.9 GU at 60 & DEG; and 5.2 GU at 85 & DEG;) and outstanding mechanical properties, including 3H pencil hardness, grade 0 adhesion, excellent wear resistance, and tensile property. These findings can be utilized to guide the development of self-matting wood coatings and the production of wood-based panels used in industrial finishing.