Utilization of Multilayered Polyethylene Terephthalate (PET)-Based Film Packaging Waste Using Reactive Compatibilizers and Impact Modifier

This research aimed to evaluate the material properties of reactive extrusion-modified blends containing PET multilayered foil waste. Three types of PET-based multilayer foil waste were used as the compound during the reprocessing of standard bottle-grade PET. Flakes used for this purpose were made from laminated foils: (A) PET/PE, (B) PET/EVOH/PE, and PET/PE/met. All types of the prepared materials were compounded with 30% of the waste foil flakes. Additionally, the blend was modified with an epoxy-based chain extender and polyolefin-based impact modifier. The prepared blends were processed using two methods; initially, the materials were prepared by injection molding, while cast-film samples were also prepared. All samples were subjected to full characterization using mechanical testing methods, thermal analysis, and structural observations. The study shows that the addition of multilayered foil waste is leading to significant deterioration of PET-based material properties. While, in most cases, the use of a chain extender led to some improvement in mechanical characteristics, the impact modifier addition strongly influenced most of the properties. It was also observed that the reactive extrusion procedure led to melt strength improvement, which greatly facilitates the film production process. Due to the limited possibility of separating the film components, the developed method of foil recycling might be useful for the utilization of multilayered packaging.