Effect of B addition on the formation of Fe-rich phases in Al-Si-Fe alloys

被引:30
作者
Song, Dongfu [1 ,2 ]
Zhao, Yuliang [3 ,6 ]
Jia, Yiwang [1 ]
Huang, Guangyao [1 ]
Zhang, Zhibo [1 ]
Zhou, Nan [1 ]
Li, Xintao [1 ,4 ]
Zheng, Kaihong [1 ]
Fu, Yanan [5 ]
Zhang, Weiwen [2 ]
机构
[1] Guangdong Acad Sci, Guangdong Prov Key Lab Met Toughening Technol & Ap, Inst New Mat, Guangzhou 510650, Peoples R China
[2] South China Univ Technol, Natl Engn Res Ctr Near Net shape Forming Met Mat, Guangzhou 510641, Peoples R China
[3] Dongguan Univ Technol, Neutron Scattering Tech Engn Res Ctr, Sch Mech Engn, Dongguan 523808, Peoples R China
[4] Jiangxi Universal New Mat Technol Co Ltd, Shangrao 334499, Peoples R China
[5] Chinese Acad Sci, Shanghai Adv Res Inst, Shanghai Synchrotron Radiat Facil, Shanghai 201204, Peoples R China
[6] Dongguan Univ Technol, Dongguan 523808, Peoples R China
基金
中国国家自然科学基金;
关键词
Fe -rich phase; B addition; Al -Si alloy; Solidification; Synchrotron X-ray radiography; First -principles calculations; GRAIN REFINING MECHANISM; ALPHA-AL2O3; 0001; SURFACE; ALUMINUM FOUNDRY ALLOYS; X-RAY RADIOGRAPHY; CRACK INITIATION; CAST-ALUMINUM; REFINEMENT; NUCLEATION; BORON; INTERMETALLICS;
D O I
10.1016/j.jallcom.2022.167426
中图分类号
O64 [物理化学(理论化学)、化学物理学];
学科分类号
070304 ; 081704 ;
摘要
Boron (B) is an effective grain refiner in Al-Si alloys, but the mechanism responsible for the effect of B on the formation and growth of Fe-rich phases is still in debate. In this paper, we used in-situ synchrotron X-ray radiography, combined with optical microscopy, scanning electron microscopy, thermodynamics and first -principles calculations, to study the influence of B on the nucleation and growth of Fe-rich phases in Al-7Si-xFe (x = 1.2-3.0) alloys. The results showed that B had an excellent influence on the grain refinement of Al-7Si-1.2Fe alloys, but it had no obvious effect on the morphology and distribution of Fe-rich phases due to the eutectic reaction to form Al-AlB2. B had a certain refining effect on primary Fe-rich phases in Al-Si-Fe alloys with high Fe content (>= 2.36 wt. %), but it cannot completely inhibit the formation of these plate-like Fe-rich phases. The in-situ synchrotron X-ray radiography results showed that the addition of B significantly reduced the formation temperature of primary Fe-rich phases. First-principles calculations showed that the adsorption energy of B on the nucleation sites , e.g., <<-Al2O3 (0001), was significantly higher than that of Fe, which inhibited the nucleation of the primary Fe-rich phase above the Al-AlB2 eutectic temperature and promoted its undercooling of nucleation. Furthermore, many <<-Al nuclei formed during the transition to the Al-AlB2 eutectic; their subsequent growth hindered the development of the primary Fe-rich phase. The results of this study provide insights for designing new recycled Al-Si alloys and fundamental knowledge of Fe-rich phase modification by B addition. (c) 2022 Elsevier B.V. All rights reserved.
引用
收藏
页数:11
相关论文
共 50 条
[31]   Nucleation of phases in Al-Fe-Si alloys [J].
Allen, CM ;
OReilly, KAQ ;
Cantor, B ;
Evans, PV .
ALUMINIUM ALLOYS: THEIR PHYSICAL AND MECHANICAL PROPERTIES, PTS 1-3, 1996, 217 :679-684
[32]   Uncovering the effects of neutralizing elements (Co, Mn and Cr) on the Fe-rich intermetallic formation in Al-Si-Cu alloys [J].
Wang, Bing ;
Wang, Junsheng ;
Liu, Xinxiu ;
Li, Quan ;
Liu, Xiaoguang .
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2022, 858
[33]   3D Fe-Rich Phases Evolution and Its Effects on the Fracture Behavior of Al–7.0Si–1.2Fe Alloys by Mn Neutralization [J].
Dong-Fu Song ;
Yu-Liang Zhao ;
Zhi Wang ;
Yi-Wang Jia ;
Dao-Xi Li ;
Ya-Nan Fu ;
Da-Tong Zhang ;
Wei-Wen Zhang .
Acta Metallurgica Sinica (English Letters), 2022, 35 :163-175
[34]   Insight into the Fe-rich phases strengthening mechanisms of non-heat-treatable Al-Mg-Mn-Fe-Cu alloys [J].
Zhao, Yuliang ;
He, Weixiang ;
Zhao, Feiyu ;
Song, Chenghao ;
Zhang, Weiwen ;
Song, Dongfu ;
Tang, Yue ;
Sun, Zhenzhong ;
Yin, Wen ;
Xue, Yanling ;
Li, Runxia ;
Fernandez, Ricardo .
JOURNAL OF MATERIALS SCIENCE & TECHNOLOGY, 2025, 205 :232-246
[35]   Coupling In-situ Observations and Microscale Modeling to Predict Pore and Fe-rich Intermetallic Formation during the Solidification of Al-Si-Cu-Fe Alloys [J].
Lee, P. D. ;
Wang, J. ;
Li, M. .
MODELING OF CASTING, WELDING, AND ADVANCED SOLIDIFICATION PROCESSES - XII, 2009, :87-+
[36]   Effect of Melt Treatment on Fe-Rich Phase in Al-25Si-2Fe-2Mn Alloy [J].
Xiao, Fan ;
Li, Lu ;
Zhou, Rongfeng ;
Li, Yongkun ;
Jiang, Yehua ;
Lu, Dehong .
ADVANCES IN MATERIALS PROCESSING, 2018, :865-879
[37]   Precipitation of primary Fe-rich compounds in secondary AlSi9Cu3(Fe) alloys [J].
Timelli, Giulio ;
Capuzzi, Stefano ;
Fabrizi, Alberto .
JOURNAL OF THERMAL ANALYSIS AND CALORIMETRY, 2016, 123 (01) :249-262
[38]   Effect of B Addition on the Morphology of Iron-Rich Phases in Al-Si Alloy [J].
Song Dongfu ;
Zhou Nan ;
Xu Jing ;
Wang Shuncheng ;
Zheng Kaihong .
RARE METAL MATERIALS AND ENGINEERING, 2016, 45 (08) :2133-2138
[39]   Effect of Ti Addition and Electric Field on Microstructure and Mechanical Properties of the Al-Si-Fe Hypereutectic Alloy [J].
Wang, Q. L. ;
Wang, L. ;
Yang, F. ;
Wang, J. ;
Sheng, L. Y. .
STRENGTH OF MATERIALS, 2024, 56 (02) :375-385
[40]   Comparative study of thermodynamic calculations with solidification microstructures of Al-Si-Fe and Al-Si-Mn ternary eutectic alloys [J].
Kita, Shunta ;
Takata, Naoki ;
Suzuki, Asuka ;
Kobashi, Makoto ;
Furukawa, Yuichi ;
Tomita, Takashi .
Keikinzoku/Journal of Japan Institute of Light Metals, 2025, 75 (04) :190-198